Tag Archives: e-liquid manufacture

Xyfil Ltd   →  Blog   →  e-liquid manufacture
Author Hannah Rubery Categories Compliance, E-Liquid, Regulations Posted on

Industry news – Danish Government Proposes Nicotine Ban

In a move that mirrors New Zealand’s prior shift in nicotine-containing products, Denmark is following in their steps. Recently, the Danish government have proposed a nicotine ban to anyone born in 2010 or after. No doubt in hopes of ensuring future generations remain nicotine-free.

The proposed bill is believed to help reduce the number of smokers, coming into effect in 2028 – when those born in 2010 turn 18. From then on, the legal age requirement for buying nicotine-containing products will increase each year. Importantly though, it is noted that they are not banning the use of nicotine-containing products, just the ability to buy them. So, what does this mean?

There are concerns that this style of strategy fails to consider tobacco harm reduction by limiting items such as E-Cigarettes and E-Liquid. Any vaping product that contains nicotine will also fall under this ruling and therefore manufacturers and brands need to be on the lookout.

Compliance labelling – Keep your vaping products compliant

These new market changes can happen quickly and sometimes before companies have a chance to react. Luckily this occurs less and less nowadays but changes to regulations do still occur. And these require brands and companies to rethink their strategies and their products.

Lately, there have been many countries that have started to lean towards banning flavours. This has resulted in brands having to limit their flavour lists or create whole new ranges to remain relevant. Similarly, the move towards changing the legal age for purchasing nicotine-containing items may require brands to change up their product warning labels each year, to mirror the changing age limit.

This could be quite costly for companies having to re-print/re-package their products each year. Or perhaps compliance guidelines for these countries may take on a new approach?

In our opinion, we believe it is possible that governments will change the legislation for product labelling for nicotine-containing products. Currently, to be TPD compliant, vape products that contain nicotine must have an ’18’ age restriction symbol on the packaging and labels. Thereby it could be very likely that a new symbol to signify age restriction is created and will become a requirement for products to be sold in affected countries. But at this moment in time, there have been no talks on the subject, possibly due to the legislation not yet coming into effect. We’ll keep you posted as soon as we know.

The ability to cope with market changes

At Xyfil we are actively on the alert for any market changes that could impact brands and help them manoeuvre the market. Whether it’s updates to regulations, changing flavour recipes, updating information on product labelling and more, we’re here to help.

Our in-house compliance team are dedicated to ensuring that your products meet the necessary requirements for the market you wish to target. And with our 10+ years of experience in manufacturing, R&D, production, flavour development, logistics and more, Xyfil are more than ready to help.

Keep in the know with the latest in the vaping industry with us at Xyfil. Check our info hub for more news.

Author Hannah Rubery Categories Branding, E-Liquid, Production Posted on

Creative Studio – Branding, Labelling, Mockups and more

Taking your brand from idea to reality doesn’t stop at the manufacturing and production of your products. Designing quality, eye-catching product labels, boxes and giving your brand life is another one of our key aspects. Looking to manufacture E-Liquids? Let us help you not only manufacture and produce but create the designs that will take the market by storm.

Here at Xyfil, our Creative Studio encompasses many creative aspects of building a brand or product. Making your products stand out on the shop floor and online is a passion of our creative team. Meet our Creative Studio and learn more about the creative process behind brand creation.

Jack Tidy, Creative Studio Manager

“Whether you only have an idea, or are already halfway done with your project, the creative studio at Xyfil is a swiss army knife of creative discipline. We can join you at any stage of your journey and see it through to the end in a polished & professional manner.”

As the Studio Manager, my main responsibility is to intercept internal and external demands and manage the creative workflow for my team. Communicating with customers is key within the Creative Studio to get a deeper understanding of the brand/products we are working with. It’s not uncommon to have meetings with our clients to discover their needs and what they wish to achieve.

Translating these into actionable briefs and communicating between my team and clients is honestly something I truly enjoy. And I can wholeheartedly say my team also share this passion for our work.

What does the Creative Studio Offer?

Our Creative Studio exists to meet the demands of customers that need support for creative work. This could be those looking to create their brand and product range from the ground up. Or it could be for those who simply need product labelling and packaging updating for compliance. We work with complete brand concepts and creation to finalising product ranges. Plus we go the extra step by producing creative content for POS (printed media, digital web banners, media kits etc), all to help you and your brand hit the ground running.

There are those who already have an existing range/brand and are simply looking to update their labelling and packaging. We work closely with our Compliance team to update packaging and labels to suit global compliance measures. Our studio aims to provide an all-timeline service where we can help you through any step of the process, and after.

We are also capable of revitalising brands, bringing them into the modern market by updating their logo and labelling. This could be to make them more compliant or to rejuvenate the brand with a fresh new look. For example, The Big Tasty brand used to look very different but went through a design phase to uplift the logo and labelling to match the modern vaper. The designs became less flashy and more contemporary in a sleek, clean look that has certainly proven popular. The purpose of the design was to announce 'big, bold flavours' and we can certainly say we achieved this.

How is the day-to-day with the Creative Studio?

It really differs on a day-to-day basis as our Creative Studio encompasses a spectrum of creative needs. This includes the likes of content writing, digital marketing, graphic design and reprographic design. On a day, our designers could be working on new brochures or flavour cards to promote brands, to designing labels and packaging or product concepts.

We work closely with operations to intercept the demands of our clients to meet tight schedules. Pre-empting demands comes naturally as we work closely with our clients to create an understanding of their brand ideals and goals. For brands that are starting from the very beginning, the Creative Studio can help with logo concepts, brand name/range name concepts, product labelling and packaging all the way to product images and media kits with digital creative content.

The Creative Studio in Action

Since having helped found and grow the Creative Studio into what it is today, we have helped over 250 global brands. We have successfully supplied creative content for approximately 25 million units across different disciplines, across the globe. Not only for UK based brands but those overseas too, supplying creative work for E-Liquid and CBD products, but we're not limited to just that. We have even worked on more bespoke items such as hand sanitisers, MCT oils and cough syrups.

The Creative Studio covers a range of product ranges with no task too small or too big. We have proven successes with the brands we work with including our own, Pod Salt. Our range of Nicotine Salts has seen global acclaim with strong ideals that are carried through by the branding and POS that we’ve created and supplied. Our goal with Pod Salt was to create a premium brand through and through, so when potential customers look at Pod Salt products, this is exactly what they see. From the packaging to the labelling, to the POS in stores, Pod Salt’s message is clear, and its successes speak for itself.

Building a brand from the ground up offers challenges that my team are only too happy to complete. White label manufacturing gives us the chance to help create something totally new with the goal in mind to make your brand stand out from the rest. If you’re looking to start up a new E-Liquid brand and wish to choose Xyfil as your white label manufacturer in the UK, I assure you that you won’t be disappointed.

Get in contact with us today to find out how we can help.

Author Hannah Rubery Categories Branding, E-Liquid, Manufacturing, White Label Posted on

Protecting Brand Equity – White Label Manufacture

Protecting your brand and recipe is of the utmost importance to us which is why we employ strict procedures to ensure your brand equity remains protected. We wish to instil the utmost confidence in our customers when handling their brands, to make sure that products are not only safe and high-quality but also secure.

How do we protect brand equity?

In an industry ruled by flavours, trying to create new and unique flavour E-Liquids and vape devices, or creating higher quality flavours, is key. The last thing you want after all your hard work of establishing your brand’s flavours is to lose them. To ensure that brands’ flavours remain protected we established a series of procedures.

When our lab receives the flavour profile for your E-Liquids, they gather the necessary ingredients to make the batch of vape juice. However, each flavour ingredient is given a codename. When is orange not orange? When you are protecting a brand’s equity! To ensure that recipes remain confidential, those that process and produce the E-Liquids only ever see the codename version of flavour ingredients. This allows us to have fewer eyes on the actual recipe.

Once the flavour has been developed, you can then sample the flavours with our Flavour Specialist. Tweak and update the flavours and strengths depending on what you want to achieve or get ready to bulk produce it – we’re with you every step of the way.

Protecting your brand name

Ensuring brand equity doesn’t just stop at your flavour recipes. Making sure that your brand name continues to promote consistent quality is another one of our priorities. Mistakes can not only be costly in raw materials but in name. That’s why we employ a huge range of quality control procedures at every step of the process. Thanks to our training solidified by our GMP and ISO certification, we can produce high-quality products in safe environments to ensure the safety of your products.

Throughout the flavour creation process, your E-liquids go through a series of quality checks before mixing, before lab testing and after batch testing. Every step of the way there are quality checks to ensure zero errors. Up until the products leave our door, we can offer full batch-tracing at every step so that if errors do occur, we are able to quickly and efficiently go back to the source and correct it.

Our production warehouse is fully equipped to allow us to fulfil your bottling, filling and labelling requirements, as well as flavour development and E-Liquid manufacture. As one of the leading UK E-Liquid manufacturers, we are also able to ensure that compliance, quality, and safety is achieved for every product we produce.

If you would like to talk to us about manufacturing your latest product or kickstarting your own brand, contact us now.

Author Hannah Rubery Categories E-Liquid, Manufacturing, Production, White Label Posted on

Flavour Production, Quality Testing & Nicotine Extraction

Providing high-quality products and services is at the core of our mission here at Xyfil. We are one of the leading E-Liquid manufacturers in the UK, providing E-Liquid manufacture opportunities and more.

One of the key areas of our business is our ISO 9001 and GMP certified laboratory, and ISO 7 clean rooms where much of the manufacturing of E-Liquids begin. Meet the people behind the award-winning nicotine salt solutions and custodians of product quality control.

Nikita Mhatre – Production Manager & Quality Assurance

“We have implemented a quality management system which helps the business with planning and execution of delivering a quality product. From a production perspective, this means a companywide commitment to eliminate errors at every stage of the product development process - from product design to manufacturing.  A recent acquisition of GMP accreditations have also boosted the credibility of the company and created a competitive edge in an increasingly crowded market. The implementation of GMP standards inline with current quality standards remains essential as it helps to ensure consistency, acceptability of product quality and safety of the products also remains integral.”

As production manager for our lab, I oversee the formulation of products and work to create an effective and efficient task force. This is ensured by planning and delegating work to meet daily production goals. Not only this but I run the procurement for lab items along with the key E-Liquid ingredients, ensuring only the highest quality of food-grade PG, VG and pharma-grade nicotine. Products are not released from the laboratory to the production lines until they’ve been past final quality checks. It’s an important task that helps ensure quality and safety.

By implementing root cause analysis and taking corrective actions, I have helped to remove production constraints and improve product quality since taking the post. Our laboratory staff see continuous improvement and training to ensure the quality of products that are processed. As part of managing my team, recruiting for new positions, and ensuring my staff have no issues and work in optimum conditions, is paramount.

What does the day-to-day look like for Xyfil’s lab?

I can honestly say every day is a new day. Days can differ depending on the products and formulations we are running for our customers. We have six talented lab technicians and two supervisors who run our lab work.

At the start of the day, lab technicians are given a recipe list that contains encrypted flavour names to protect customers’ recipes. Quality checks go underway immediately to check the quality of the gathered ingredients and equipment. To minimise on wastage of ingredients and nicotine formulations, we run QC checks with tight parameters. Many formulations can be re-used whilst still holding a premium quality, but should they fail QC checks then these are disposed of.

Every stage of the process, from weighing flavours to the mixing of the ingredients, is overseen by a supervisor to reduce any possible human error. All work is signed off to allow for full tracking of the product so that if an issue does arise, we can track back the work and amend it to reduce any impact that it could create.

Once the batch is produced, a sample can be gathered after being authorised by the supervisor, to go for testing. This checks for irregularities, impurities, nicotine strength, consistency and more. After all these checks and tests have been completed and signed off, the product can then move to production.

We are constantly looking to improve our processes to create even more streamlined methods. Already we’ve seen improvements thanks to GMP standards and our hard work to achieve GMP certification. Having been able to increase our production capacity is a clear sign of our dedication to continual improvement.

E-Liquid suppliers with award-winning nicotine salts

There are two meaens of production that we provide with our laboratory facilities.

We provide bulk production services for white label E-Liquid manufacture. This includes us gathering the E-Liquid ingredients and flavourings to the spec of the customer’s recipe, producing the E-Liquids and flavours, and packaging these for our customers.

Our lab also offers a blending process for white label E-Liquids. This process relies on pre-existing formulations that we have developed and produced that are ready to go straight into production for customers’ products.

Due to the unique versatility of our lab facilities, we also offer ad-hoc requests for a variety of products, tailored to your needs. If you have an idea for a new nicotine-based or CBD product we can surely help. Apart from our white label capabilities, we offer bespoke solutions for product manufacture and development.

With our extensive resources and renowned nicotine salts formula, we are even able to offer the bulk dispatch of flavour ingredients and pre-mixed, finished nic salts for customers to use with their own formulations. Our aim is to help you create award-winning E-Liquid brands and flavours.

Ensuring premium quality E-Liquids and CBD

At Xyfil when we say premium quality, we mean it. I am proud to say that we are among the first E-Liquid manufacturers in the country to be certified to GMP standards, with ISO 22716:2007 certification recently having been reached.

One of the ways we continue to pride ourselves in our premium E-Liquids is through our method for nicotine extraction. Our laboratory boasts an HSE verified nicotine enclosed system for nicotine extraction, to ensure that staff are protected during the process and that the quality of nicotine is without impurities. Much like this, at every stage of the process in the lab, we run tight quality control checks that are repeatedly checked by supervisors to complete thorough analyses.

For example, before an E-Liquid formulation can be assembled, all ingredients and tools must be gathered and double-checked to ensure their quality and efficiency. Only after these pre-checks are fulfilled can the formulation be put together. Mixed flavours and batches are first checked for any impurities or issues before being sent for testing and analysis. Only after passing these initial checks can batches be sent for testing, and upon passing all criteria, then be sent onto production lines for bottling.

Overall, I’m proud of the team I have created and the lab I have helped flourish into one of the many necessary hearts of the business. If there was one thing I would say to any potential customer looking to have us manufacture their E-Liquids, it would be that you will never be disappointed. I look forward to working with you in the future.

If you have any questions in regards to our laboratory and E-Liquid manufacture, you can contact Nikita via LinkedIn here.

Author Hannah Rubery Categories E-Liquid, Xyfil Updates Posted on

Industry News – Lithuania Bans Flavoured E-Liquid

Lithuania becomes the next country to ban flavoured E-Liquids as part of a worrying trend we are starting to see. It becomes yet another country that has decided to ban flavours bar tobacco E-Liquids. A move that is highly questioned by vaping advocates.

They join the likes of the US, Finland, Ukraine, Estonia and Hungary who have also introduced flavour bans. Denmark and Netherlands are also looking to introduce the same ban.

Like many, they claim that by banning sales of flavoured E-Liquids, young adults are less likely to take up E-Cigarettes. A problematic opinion for many as flavoured E-Liquids have been shown to be a key factor for many vapers making the switch from smoking.

Why have they banned flavoured vapes?

The Lithuanian parliament, Seimas, have argued that sales of E-Cigarettes have been growing increasingly popular in Lithuania. By banning flavours other than tobacco they hope to stem the tide of sales, and potentially deter any possible young adults from taking up vaping. This ban will prohibit the production and sales of flavoured E-Liquid as of July 1st 2022, including those that don’t contain nicotine (shortfills).

There have been arguments that suggest Lithuania’s ban on flavours could potentially result in many vapers returning to cigarette smoking. Although Lithuania is one of Europe’s smallest countries with under 3 million residents, almost 30% of Lithuania’s adults smoke cigarettes giving them one of the highest smoking rates in the EU.

It’s important to note that Lithuania also ban the selling of E-Liquids or E-Cigarettes that contain vitamins or other additives, that create an impression that they are good or do less damage.

What does this mean for manufacturers and brands?

The ban in Lithuania means that E-Liquids (including non-nicotine shortfills) that contain flavours other than tobacco, will be banned in the country. Brands looking to remain on shelves in Lithuania will have to shift to tobacco flavoured E-Liquids or find an alternative around the ban.

At Xyfil we are actively on the alert for any market changes that could impact brands and help them manoeuvre the market. Whether it’s updates to regulations, changing flavour recipes, updating information on product labelling and more, we’re here to help. Our in-house compliance team are dedicated to ensuring that your products meet the necessary requirements for the market you wish to target. And with our 10+ years of experience in manufacturing, R&D, production, flavour development, logistics and more, Xyfil are more than ready to help.

Keep in the loop with changes to the industry, with Xyfil.

Author Hannah Rubery Categories Case Studies, E-Liquid, Manufacturing Posted on

E-Liquid Brand Case Study: Dripp

What is Dripp?

Dripp offers a range of shortfill E-Liquids in a variety of flavours. These nicotine-free E-Liquids are perfect for Sub Ohm vaping due to their 70VG/30PG consistency. As a brand, Dripp love to create summer-infused vapes that are refreshing and full of flavour. Something that’s evident in their fruit flavour combos and brightly coloured packaging.

At this time, Dripp offers an original range of fruity flavours and ice versions that pack a chilly punch. These refreshing shortfills are dripping with flavour and are perfect for vaping as they are, or by adding your own nicotine shots.

Dripp is known for their fun combo flavours you might not find anywhere else such as Lemon Berry Ice, Blue Raz, Pnkman and Hznbrg.

Dripp is available to buy via My Vapery.

The benefit of shortfills

Shortfills were the industry’s answer to TPD regulations restricting nicotine-containing E-Liquids to only 10ml. For many vapers, especially those who vape regularly, a bottle of 10ml doesn’t last long. Vapers regularly had to carry many bottles at one time to be able to top up their tanks.

The creation of shortfills aimed to solve this problem. These nicotine-free E-Liquids are available in several sizes, usually 50ml and 100ml, but they are packaged in bottles that are slightly oversized. By allowing space in the bottles, it allows for nicotine shots to be added thereby creating a much larger amount of E-Liquid that is both cost-effective and easier for vapers. Shortfills also allow for the creation of even more complex flavours and variations within the VG/PG ratio.

Shortfills also lend themselves to smokers looking to control their nicotine intake. By being able to add your own nicotine, vapers can limit the amount of nicotine they vape. This makes this type of product perfect for those looking to quit nicotine or enjoy Sub Ohm vaping and don’t want to accidentally inhale too much nicotine.

Who manufactures Dripp?

Xyfil is primarily an E-liquid manufacturer and E-Liquid supplier dedicated to producing premium E-Juice flavour concentrates for our external and in-house brands. As one of the leading vape E-liquid manufacturers in Europe, we manufacture for hundreds of global brands including Dripp. As our brands and external partners evolve and expand their ranges, we continue to deliver new flavours and new experiences tailored to the respective brands.

What Xyfil can do for you

As one of the leading UK E-Liquid, CBD and personal care manufacturers, we support brands worldwide as they develop. We provide end-to-end white label manufacturing services, helping you develop your brand at every stage from flavour development to the design and production of your liquids. We offer TPD E-liquid compliance, regulatory compliance and E-Liquid analysis so that you can have confidence in the quality and safety of your products.

Whether you are looking to create the next big shortfill range or use our award-winning Nicotine Salts to take your brand to the next level, we can help.

Contact us now to see how we can help you take the vape market by storm.

Author Hannah Rubery 1 Comment on Compliance in the UAE – All you need to know Categories Compliance, E-Liquid, Manufacturing, Packaging, Production, Regulations Posted on

Compliance in the UAE – All you need to know

E-Cigarettes and E-Liquids only became legal for selling in the UAE as of April 2019. Up until that point sales of electronic nicotine delivery systems (ENDS) were illegal. ESMA (Emirates Authority for Standardization & Metrology) standards were introduced to regulate all nicotine-containing components used in E-Cigarettes, refill packages, E-Liquids and tobacco products. In the UAE, all products must go through the MoIAT (Ministry of Industry and Advanced Technology) before being sold on the market.

If you are looking to sell in the UAE and middle east market, there are many regulations to consider, all of which we can help you with.

What are the ESMA regulations?

Many of the regulations are similar to that of the UK and EU. The law regulates the safety of all components as both electrical equipment and containing hazardous substances. These regulations are in place to establish the utmost safety and quality of all E-Cigarette and E-Liquid products in the UAE.

There are many factors that are restricted due to the regulations that impact the design of products to be sold in the UAE, the manufacture and marketing of said products. These include:

  • maximum nicotine concentration is capped at 20mg/ml
  • maximum tank capacity is no more than 10ml
  • maximum capacity of refill packages is no more than 50ml
  • must display all health warnings in Arabic and English stating: “Contains nicotine which causes severe addiction, increased heart rate and high blood pressure. Nicotine is harmful to the health of pregnant and nursing women, and people suffering from chronic pulmonary diseases such as asthma and pulmonary embolism.” This must cover at least 50% of the main display area. English to appear on the lower front, Arabic on the lower back.
  • must also display a health warning in Arabic and English: “This product may pose a health hazard when inhaled, swallowed or gets in contact with the skin.”
  • must not contain a variety of harmful ingredients & additives including cinnamic compounds

What you need to know before manufacture/import

Before any E-Cigarettes or E-Liquids can be imported, manufactured or placed on the market, all products must be approved by the ESMA documentation. These satisfy the needs for:

  • reports of safety tests
  • list of full ingredients and quantities including statement specifying reason for including each ingredient
  • results of toxicology reports
  • data on nicotine doses and absorption
  • acknowledgement of manufacture/importer responsibility for quality and safety
  • descriptions for use
  • ISO 9001 certification for the manufacturing site
  • stability studies supporting product’s shelf life
  • lab reports including information on nicotine concentration, quality & safety, post-marketing and post-consumption analyses and electrical safety
  • risk assessment studies

Each item, whether E-Liquid or E-Cigarette, requires ECAS certification to ensure all of these needs are met. This is not only a lengthy process but can be quite costly to navigate with several stages for each certification and complete the appropriate paperwork. This is where Xyfil comes in.

How we can help you hit the Middle East market

“Our in-house team of compliance experts are able to perform the necessary toxicology tests and full reports required by ESMA. More critically, we are able to gather all necessary data into the format required by the MoIAT. With popular brands we manufacture like Pod Salt fast becoming one of the most popular brands in the UAE, we’re here to help bring even more premium brands to the Middle East.”

Pradip, Compliance, Xyfil.

Since the changes in 2019 that allowed for the selling of E-Cigarettes and E-Liquids in the UAE, we have been successfully manufacturing and selling products in the Middle East. With a valid UAE Industry/Trade License, we are licensed to manufacture products for UAE within the UK.

Currently, we are looking at establishing on-the-ground manufacturing facilities within the UAE to further increase our productivity. Demand for E-Liquids in the Middle East has only continued to grow and we are there to keep up with the demand. If you are looking to take your brand to the UAE, get in contact with us to see how we can help you.

As a Toll Manufacturer with ISO 9001 accreditation, we are skilled with over 10 years of experience in manufacturing, production, R&D, logistics, compliance and more. Whether you are looking to take an existing product and turn it into one for sale within the UAE, or looking to manufacture a whole new product range, we at Xyfil can help you through any and all stages.

Get to know us more and meet the team over on LinkedIn.

Author Hannah Rubery Categories E-Liquid, Manufacturing, Xyfil Updates Posted on

The Importance of Market Research

Why is market research so important?

For your products and services to be well-received by consumers, you must know who your target consumers are and what it is they are looking for. Market research helps provide you with this essential information from your competitors and existing products. No one wants to launch a product that simply gets swept away by other similar ones. Finding your niche or targeting consumers un-fulfilled needs is key to success.

Those who already have existing products and services may already have a wealth of information that can help to understand consumers. In turn, they reveal key aspects relevant to launching a new product or service. Assessing key trends and anticipating the market are just one of the elements of market research. If there’s a gap in the market, then you want to be the first to know about it. Even for those already established, keeping in touch with the customers’ needs as well as market trends can give you an edge over your competitors.

Where do you begin – How to plan market research

It all begins with a plan. Knowing what you are trying to accomplish and what information you will need for your product/service launch is a great start. There are things you can do yourself such as speaking with potential customers or performing your own analysis of your topic. Of course, there are also ways to outsource your market research that helps to offer an outside opinion that’s truly unbiased, allowing you to gather rich qualitative and quantitative data.

By completing effective market research, you can hope to develop new and effective marketing strategies. Solve your business’ biggest challenges, investigate expansion opportunities, and identify how to tap into these opportunities. In this effort, we reached out to deal with Groundswell Innovation, a goal-driven company with 12 years of experience in helping companies make a return on investment.

Our work with Groundswell Innovation

Groundswell Innovation is a Northern Powerhouse Partner and being based in Preston, alongside a proven track record of success with previous clients, helped us to choose them as a means for market research. Having worked alongside other manufacturing businesses and well-known companies such as Visa Europe, BT Openreach and the Public Sector, we were confident in their abilities. 

We were fortunate enough to work alongside Groundswell Innovation to help us understand and achieve our goal for an upcoming product*.

The exceptional team helped to provide us with rich qualitative data (conducting 12 interviews with Mobility Healthcare Professionals) and quantitative research conducted by two students from Lancaster University – a great partnership that not only benefits local companies but local students.

The research exceeded our expectations and was well executed within the tight deadline.

“I think it's crucial to work with a company like Groundswell who understand what your objective is, because they will work to reach (and exceed) your expectations and execute the deliverables on time... And any work that they do will be fully backed up and fully researched.”

Nikita, Production Manager at Xyfil.

The questions we wanted answering through market research were:

  • How best can we commercialise our new product?
  • Is there a clear space for it on the market?
  • How do we create a clear and credible ‘go to market’ plan?

And we were not disappointed by the evidence-based strategy provided by Groundswell Innovation. By helping us to define the key messages of the product and providing competitor’s analysis plus feedback, we’ve been able to take a decisive step forward with the future of this new product.

Here at Xyfil, we pride ourselves in also being able to help our customers through their journey in the market. With our 10+ years of experience in the market, alongside valuable insights gained from working with partners like Groundswell Innovation, you can rest assured that we will take your brand from concept to reality and all the way to market.

*Please note, the product cannot be named due to its commercially confidential nature.

Get to know us more and meet the team over on LinkedIn.

Author Hannah Rubery Categories CBD, E-Liquid, Manufacturing, Production Posted on

How Can E-Liquid Manufacture be Eco-Friendly?

Eco-friendly, kind on the wallet, and better for your health - it’s not hard to see why the vaping market has seen such continued success against the tobacco industry. For those looking to learn more about becoming an eco-friendly E-Liquid manufacturer, and maybe develop your first eco-friendly products, we’ve put together a few starting points to get on the right track. 

Source and Distribute Local to Save The Planet

We all know shipping products across the globe with hundreds of air miles is harsh on the environment. Whilst many vape or E-Liquid products are shipped and sold internationally, becoming a local manufacturer or selling locally help keep your E-Liquids in good stock without the long journey.

At Xyfil, our head offices and production site are based in Preston, UK. We’re proud to produce and sell to the national market and support the UK industry. However, our manufacturing facilities have also developed across Dubai, UAE, Europe, North America, and the Middle East - so wherever you are in the world, a Xyfil E-Liquid can be on your doorstep with minimal environmental costs. 

Dispose of disposables

It’s no surprise that disposable vape devices have boomed in popularity both with customers and manufacturers. Cheap to make and easy for consumers to get to grips with, they allow brands to reach new customers and promote new flavours. But at what price?

Disposable vapes contain lithium-ion batteries which are usually designed to be used at least 300 times, with the average being around 500 – that’s 500 puffs per device. However, regardless of whether there is life left in these disposable devices once the E-Liquid runs out, they become virtually useless and are thrown away, often only hours after first being used. That’s hundreds upon hundreds of batteries being manufactured, transported around the world, and then discarded. These devices are not even recyclable due to the battery and nicotine in the device making them anything but environmentally friendly.

Of course, these trends live and die by the consumers so it’s not surprising that brands have raced to bring out their own disposable devices. Pod devices seem to be making a return, and these kits offer a much more environmentally friendly alternative, whilst remaining simple for new vapers. Many pod kits offer refillable cartridges that only need replacing once the coil burns out, rather than replacing the whole device.

We offer a variety of E-Liquid product types from 10ml TPD compliant E-Liquids to shortfills in 60ml and 120ml. Our manufacturing services include freebase nicotine as well as our premium nicotine salt, combined with our award-winning flavour blends, at Xyfil we can help you create your E-Liquid brand or take it further.

Is Your E-Liquid Sustainable?

We’ve never been more aware of the importance of understanding where our products come from and the mark they make on our planet. Making sure the E-Liquid products we produce use ingredients sourced mindfully and sustainably is one of the best steps to becoming an eco-friendly manufacturer.

At Xyfil, the CBD used for our CBD vape liquids is 100% organic and sustainably sourced from traceable farms in Colorado, USA. We also maintain full traceability for all our products, including sample collections on raw materials and full tracking throughout the product development life cycles. This way we can be sure of every step of the process. So, we know our E-Liquids are eco-friendly, sustainable, and consistent. 

Develop Your Eco-Friendly E-Liquid Range Today

Hopefully, our starting points have got you thinking about how to make your vape devices and E-Liquids more eco-friendly and, perhaps, some new ideas for developing your next eco-friendly product. Whether that’s an addition to an existing range, or your first tentative step into the market, our team can help you create something conscious, sustainable, and profitable. Get in touch today to find out more!

Author Hannah Rubery Categories Compliance, E-Liquid, Manufacturing, Packaging, White Label Posted on

Why You Should Manufacture E-Liquids in the UK

We are one of the leading UK E-Liquid, personal care products and CBD manufacturers supporting brands worldwide as their businesses develop. At Xyfil, we provide end-to-end white label manufacturing services, helping you develop your brand from conception to reality. There are many reasons why manufacturing locally can benefit you when pushing your products into the market. Here are just a few of the reasons why your should manufacture in the UK, and how Xyfil can help with them.

Why manufacture in the UK?

The UK was one of the first countries in the world to introduce legislated E-Liquid product requirements and is still at the forefront in safety and quality. The UK’s regulations for safety and quality are often seen as examples of best practice and are implemented by other countries. By choosing to manufacture your products in the UK and with Xyfil, you are guaranteeing the exceptional quality and the safety of your products.

The UK and European TPD regulations are being carried ahead for other countries as the guidelines for manufacturing E-Liquids. That just shows how well-respected UK regulations are in the market.”

– Anisha, Operations Director, Xyfil

With ISO 9001 accreditation across our laboratory facilities, manufacturing processes and equipment, we at Xyfil continue to demonstrate the ability to provide products and services that meet customer and regulatory requirements. Since the initialising of the E-Liquid regulations and TPD compliance, we at Xyfil have been leading the way in safe product development. We were one of the first UK companies that registered successfully compliant products. Local manufacturing means that we can offer reassurance and security with your products. Manufacture local means you can visit the premises and communicate easily with our teams throughout the entire process.

British-made means quality

As previously mentioned, the UK’s regulations for the manufacture and selling of nicotine-based products naturally translates to a higher calibre of quality when it comes to British-made E-Liquids, personal care and CBD products. With Xyfil you can trust the quality of the products manufactured by us. With ISO 7 clean rooms that can produce 2.5 million E-Liquids, CBD products and Personal care products every month, not only can we boast quality but efficiency.

We also include batch code testing for complete traceability throughout the entire process. Not only are we able to trace the individual ingredients used, but also the specific packaging, the stages of manufacture and even each person that works with the product throughout the process. Ensuring quality is how we create award-winning products.

Local manufacturing to Global Distribution

man in warehouse signing off packages

Whether you are looking to sell solely in the UK, arguably one of the biggest vaping markets in the world, or across the seas, Xyfil can help you there. We are well connected in the industry with retailers and distributors across the UK, continental Europe, UAE, Middle East and USA. With an option of on-site warehouse storage for businesses with limited space, we can also offer logistical support to get your products where they need to be. With 10 years of experience under our belt, we can help manage your supply chain through drop-shipping to local retailers and customers across the UK and beyond.

It’s never been easier to reach a global market than it is with Xyfil. Not only this, but we are entirely flexible to changes in the market by offering bespoke services should things change. From changes in regulations that require packaging to be re-printed, we can offer our services to amend these labels, re-label and package your products and then have them distributed back into the market.

Why you should work with Xyfil for E-Liquid Manufacture

At Xyfil we provide support to brands as seen by the dedication to our white label services. Many manufacturers in the market began with their own brand of E-Liquids first before turning to help others get a step in the E-Liquid market; but we have been supporting independent brands since the very get-go, with systems in place that help support and build others.

An important consideration for anyone selecting a manufacturing partner should always be the risk management strategy of their manufacturing partners. The pandemic has taught the world many things about being able to assess and deal with issues caused by broken trade lines. Xyfil has a well thought out risk management strategy in place for every single component in our production and we operate a preferential UK supply chain policy in which we also evaluate the risk strategies of our own suppliers before engaging with them – we have back-ups for our back-ups!

During the pandemic, Brexit and supply shortages over the last two years, our strategies have been tested and proved through these rough seas without a single day of production lost.

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