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Author Hannah Rubery Categories Compliance, E-Liquid Posted on

UK Disposable Vape Ban & How to Stay Compliant in 2025

As of 1st June 2025, the UK government’s ban on disposable vapes is officially in effect — a landmark change that reshapes the vape industry and signals a new era for responsible innovation.

For brand owners and retailers, this isn’t just a regulatory hurdle. It’s a clear call to evolve — fast. Whether you’re already in the vape space or planning to enter it, understanding what this ban means and how to adapt is now mission-critical.

At Xyfil, we specialise in helping brands respond to change with agility, compliance, and confidence. Here's everything you need to know.

What Is the UK Disposable Vape Ban?

The UK government has enacted legislation prohibiting the manufacture, sale, and supply of single-use disposable vape devices. This includes commonly available closed-system vapes that are designed for short-term use and cannot be refilled or recharged.

Why the ban?

  • Environmental impact: Millions of disposable devices end up in landfills or as e-waste due to non-recyclable batteries and plastic casings.
  • Youth vaping: Concerns around youth access and underage use have led to growing pressure to restrict attractive, easy-access vape formats.
  • Public health policy alignment: The move aligns with the UK’s broader public health goals, including promoting smoking cessation through safer alternatives — not single-use products.

Enforcement will fall on manufacturers, importers, and retailers — with penalties for non-compliance expected to be significant.

What This Means for Brand Owners

For vape brands and product developers, the ban represents both a challenge and an opportunity.

Key Impacts:

  • Disposables are off the table — brands can no longer rely on the fast-selling, low-maintenance format to compete.
  • Loss of market share — if you don't pivot, your brand risks becoming irrelevant in regulated markets.
  • Product reformulation and redesign — disposable devices and e-liquid formats will need to be re-engineered for reusability and compliance.

But there’s a silver lining: consumers are already shifting their preferences. And brands that act quickly can establish themselves as leaders in a post-disposable market.

What Are the Compliant Alternatives?

With disposables banned, brand owners must now focus on longer-life vape formats that meet regulatory and environmental standards.

Here’s what’s compliant — and commercially viable:

  • Refillable Vape Kits
    Open-system devices that allow users to manually refill with E-liquid.
  • Closed Pod Systems with Replaceable Pods
    Devices that use pre-filled, click-to-connect pods — offering convenience without waste.
  • Reusable Vape Hardware
    Rechargeable devices paired with compliant E-liquids; ideal for long-term users.
  • E-liquids
    Whether you prefer a freebase brand of a Nicotine salt brand, there’s also nicotine free shortfill E-liquids.

These formats aren’t just compliant — they offer longer engagement with your customers and higher lifetime value per user.

How Xyfil Supports Brands Through the Transition

Adapting to new regulations can feel overwhelming, especially if you don’t have in-house manufacturing or compliance support. That’s where Xyfil comes in.

Here’s how we help:

Turnkey Manufacturing
We manage the full process from flavour development and device sourcing to filling, branding, packaging, and logistics.

Regulatory Expertise
Our dedicated compliance team ensures your products meet UK and global regulatory standards — including TRPR, CLP, and post-ban requirements.

Custom Product Development
Need to pivot quickly? We can reformulate your best-selling flavours into pod or refillable formats in record time.

Branding & Packaging Support
Update your product’s look and feel to match its new format and sustainability ethos.

With over a decade of experience in compliant vape manufacturing, we’re trusted by brands worldwide to deliver fast, flexible, and scalable solutions.

Your Next Steps: Future-Proofing Your Brand

Now that the ban is in place, the worst move you can make is inaction.

Here’s how to start:

  1. Audit your current product range – Identify all disposable SKUs and plan alternatives.
  2. Consult with a compliance expert – Ensure your new formats will meet both UK and international standards.
  3. Partner with an agile manufacturer – Work with a partner like Xyfil to accelerate reformulation and production timelines.

Conclusion

The disposable vape ban is not the end — it’s the beginning of a smarter, cleaner, more responsible future for vaping. And for brands willing to adapt, it’s a rare opportunity to lead the next generation of innovation.

At Xyfil, we’re here to make that transition seamless. From idea to shelf, we help brands stay compliant, competitive, and future-ready.

Author Hannah Rubery Categories E-Liquid, Manufacturing Posted on

Nic Salt vs Freebase: Choosing the Right Fit for Your Brand

The vape industry is on a rapid ascent, with innovation and consumer demand dovetailing to create a dynamic market space. In the arena of E-liquids, the choice between Nicotine Salt and Freebase nicotine stands out as a critical decision for vape brand owners. These components not only define the user's experience but also the brand's identity.

Understanding Nicotine Varieties in Vaping

Nicotine Salt and Freebase Nicotine are the two main forms of nicotine found in E-liquids. Nic Salts are formed by combining nicotine (base) with certain acids such as benzoic or salicylic. This chemical reaction creates a more stable compound which allows for a smoother and more mellow vaping experience even at higher nicotine strengths.

At Xyfil, we predominantly use salicylic acid for our Nic Salts though we are also able to use benzoic. Even these two elements can create a different vaping experience with Nicotine Salts. Nicotine Benzoate provides a fast delivery of nicotine to the bloodstream, and while somewhat smoother on the throat than Freebase, Nicotine Salicylate offers a far superior smooth sensation thanks to its higher acidity rating to help balance the alkaline nature of nicotine.

Meanwhile, freebase nicotine – the purest form of nicotine – offers a potent delivery method that has been the traditional choice for E-liquids. It is known for delivering a strong throat hit and being effective at lower nicotine concentrations.

Weighing up Nicotine Salt for E-liquids

Advantages of Nicotine Salt:

  • Provides a smoother hit, allowing for higher nicotine concentration without the harsh throat sensation.
  • Faster absorption into the bloodstream can potentially provide quicker satisfaction akin to smoking cigarettes.
  • Many users report a more satisfying experience that more closely mimics the sensation of traditional smoking.

Disadvantages of Nicotine Salt:

  • May not be as flavourful as freebase nicotine-based E-liquids due to the higher nicotine concentration overpowering the E-liquid's taste.
  • Compatibility issues may arise with more powerful vape devices designed for dense cloud production.

Deliberating the Use of Freebase Nicotine

Advantages of Freebase Nicotine:

  • Enables a wide range of nicotine strengths for greater control over the vaping experience.
  • Generally considered to offer a crisper and bolder flavour profile.
  • More suitable for vaping devices designed for sub-ohm and cloud-chasing activities.

Disadvantages of Freebase Nicotine:

  • Can deliver an intensely harsh throat hit, especially at higher nicotine strengths, potentially deterring new vapers.
  • May result in a slower rate of nicotine absorption compared to nicotine salts.

Comparative Reflections

Market trends sway towards Nicotine Salt in regions where higher nicotine strengths are favoured, while Freebase Nicotine continues to thrive among the vaping community with a penchant for customizing their experience and producing larger vapour clouds.

In addition to Nicotine Salt and Freebase Nicotine, synthetic versions of nicotine have begun to crop up in the market as another alternative. Synthetic nicotine is chemically identical to natural nicotine but is produced without the use of tobacco plants. This innovation offers several benefits, including the elimination of impurities commonly found in naturally extracted nicotine.

Moreover, synthetic nicotine allows for precise control over nicotine content, ensuring consistent quality across batches. As the vape industry continues to evolve, synthetic nicotine may present new opportunities for product differentiation and a broader range of options for consumers.

Guiding Vape Brand Owners

To decide on whether to choose Nicotine Salt or Freebase nicotine for your next E-liquid range, consider the following:

  • Target Audience: Are they beginners seeking a cigarette-like experience or enthusiasts chasing flavour and clouds?
  • Brand Positioning: Does your brand promise ease of use and a smooth experience or customization and performance?
  • Regulatory Concerns: Keep abreast of local regulations as they can dramatically influence the permissible types, strengths, and marketing of nicotine products.

Final Thoughts

The direction you take in the Nicotine Salt vs Freebase nicotine debate could be vital to your brand's path. Engaging with your customer base and being responsive to industry shifts are key. While you calibrate your brand's offerings in the busy e-liquid sector, staying informed and adaptable will be your most reliable strategy.

Share your experiences with nicotine salt and freebase nicotine to enrich the discussion and keep the industry thriving! And contact us to help you develop your next nicotine range.

Author Hannah Rubery Categories E-Liquid, Manufacturing Posted on

Innovation in Vaping: The Emergence of Nicotine Salts

The vaping market has witnessed a remarkable evolution since its inception, driven by technological advancements and changing consumer preferences. Not long ago, vaping was a nascent industry, with a limited product range and a narrow consumer base. Now, it's a vibrant and rapidly evolving space, boasting a plethora of device options, E-Liquid flavours, and nicotine delivery methods.

E-Liquid manufacturers have been instrumental in driving this innovation, perpetually seeking to enhance the vaping experience while catering to a diverse range of consumer preferences. While Nicotine Salts may not feel like the latest innovation in vaping, having originated in 2016, it's the last few years that it has really peaked with consumers, no doubt thanks to the popularity of disposables introducing Nic Salts to a wider audience.

What are Nicotine Salts and are they worth it?

Nicotine Salts, also known as Nic Salts or Salt Nic, represent a significant leap in E-Liquid technology. Originating from tobacco, they are a more stable form of nicotine when compared to the traditionally used Freebase nicotine. This stability is attributed to the natural state of nicotine in tobacco leaves, which is in a salt-like state.

The creation of Nic Salts involves the combination of this raw nicotine extract with an acid, like benzoic or salicylic acid. This process results in a pure nicotine solution that is smoother to inhale, offering a less harsh experience than its freebase counterpart, even at higher nicotine strengths.

This smoother vape and the faster absorption of Nic Salts in the bloodstream, simulating the sensation of a traditional cigarette, make it an attractive option for many vapers, especially those transitioning from smoking.

How about Freebase, is it still relevant?

Freebase nicotine, the 'original' form of nicotine used in e-liquids, despite the advent of Nic Salts, continues to hold significant value in the vaping landscape. Freebase nicotine, chemically modified to enhance bioavailability, provides vapers with a potent, direct hit of nicotine, although it may come across as harsh for those preferring a smoother experience.

However, the versatility of Freebase nicotine sets it apart. It performs optimally at lower nicotine strengths, making it an ideal choice for vapers who wish to gradually reduce their nicotine intake. Furthermore, Freebase nicotine is compatible with a broader range of vaping devices, including sub-ohm devices, providing users with greater flexibility.

Thus, while Nicotine Salts offer an innovative alternative, Freebase nicotine remains an essential part of the E-Liquid landscape, providing an array of options for UK vapers seeking different experiences. Noteworthy is the fact that the lower manufacturing cost of Freebase, compared to Nic Salts, makes it a cost-effective choice for both manufacturers and consumers. Therefore, it's clear that Freebase E-Liquids are still relevant and worth considering.

Why Nicotine Salts are the Way Forward

The rise in popularity of Nicotine Salts is, in part, thanks to the growing wave of new vapers introduced to the concept via disposable vape devices. These devices often come pre-filled with Nic Salt E-Liquid, providing new users with a satisfying, high-strength nicotine hit that is smooth on the inhale. As a result, many of these vapers have come to associate their positive vaping experience with the unique attributes of Nic Salts.

Recognising this trend, brands have begun exploring new avenues with Nic Salts. In an effort to cater to a broader consumer base, manufacturers are experimenting with lower-strength Nic Salts, which combine the smooth experience of Nic Salts with nicotine levels more akin to those of Freebase. These products cater to users who prefer a milder nicotine hit but want to retain the smooth vaping experience offered by Nic Salts.

Similarly, the advent of Nicotine Salt shots, or 'Nic Shots', has opened up another avenue of innovation. Users can add these shots to their favoured shortfills. This is perfect for consumers looking to enjoy maximum flavour but with a small nicotine hit. This is particularly significant as one of the strengths of Nic Salts is that they do not detract from E-Liquid flavours as much as Freebase nicotine does. However, this does not mean that Freebase is pointless as its sheer convenience and simplicity are highly valued benefits. There very much is space in the market for both types of nicotine.

Conclusion

At Xyfil, we are committed to helping new and established brands develop superior Nicotine Salts that meet the evolving needs of today's discerning vaper. Our dedicated team leverages extensive expertise in E-Liquid manufacturing and industry best practices, which enable us to deliver a product that stands out in the crowded UK E-Liquid market. We work in concert with our partners to create and refine a unique product that embodies their vision while ensuring the highest quality standards.

Make the most of our premium Nicotine Salt formulation which is the smoothest, high-quality formulation available on the market. With 10+ years of experience in developing, manufacturing and producing Nicotine Salts, Xyfil is equipped with the expertise, high-quality ingredients through trusted supply chains, and drive to help brands develop – you’re in safe hands with us.

A testament to our efforts is the accolades received by our brand partner, Pod Salt, who have been recognised for their award-winning E-Liquids that are available across the globe. A multi-award-winning Nicotine Salt brand, Pod Salt has gained worldwide acclaim in over 30 countries, you too can become a global brand name with Xyfil. Whether you're a brand looking to launch a new line of Nic Salts or an existing brand aiming to refine your current offering, Xyfil is ready to support you in creating E-Liquids that delight your customers and set you apart in the vaping industry. Work with our team to develop a white-label brand or create something truly your own with our expert team.

Author Hannah Rubery Categories CBD, E-Liquid, Manufacturing, Production Posted on

CBD Vapes: The Future of CBD Consumption?

The landscape of the CBD industry is evolving at an impressive pace, mirroring the changing consumer preferences across the globe. Be it the United States, where CBD-infused beverages are making a splash, or the European Union, where health enthusiasts are increasingly favouring CBD capsules, the industry continues to surge in popularity.

In the United Kingdom, while CBD oil currently holds the crown in terms of consumer preference, CBD vapes are nipping at its heels. The convenience and ease-of-use offered by CBD vapes, not to mention its discreet nature, are factors that are set to propel its popularity in the near future. As a CBD manufacturer, Xyfil is perfectly placed to help you leverage this shift in consumer behaviour with our exceptional CBD white-label services.

The Benefits of CBD Vapes for Consumers

CBD vapes hold a distinct edge in the burgeoning market, chiefly due to their fast-acting effects. Unlike other forms of CBD, vaping allows for a near-instantaneous onset of effects owing to the rapid absorption of CBD compounds via the lungs, directly into the bloodstream. This quick action can be a game-changer for those seeking immediate effects.

Furthermore, CBD vapes offer unmatched convenience. Easy to use, they make CBD consumption as simple as a puff, transforming it into an effortless part of the daily routine. Compact and sleek, these devices can be carried around and used discreetly, allowing consumers to enjoy their CBD experience without attracting undue attention.

Versatility is another key benefit of CBD vapes. With an extensive range of flavours and strengths available, consumers have the freedom to personalise their CBD experience to suit their taste and therapeutic needs. As your trusted CBD manufacturer, Xyfil can provide high-quality, white-label CBD vapes designed to meet this evolving demand. With Xyfil's expertise, you can refine and expand your CBD vape brand to match the changing landscape of consumer preferences.

Considerations for Launching Your CBD Vape Brand

Before you embark on the journey of creating your own CBD vape brand, it's important to consider several factors that can help differentiate your offering in the competitive market and cater to your targeted consumer base effectively. One thing to especially note is that CBD vapes are often preferential to consumers in their 20’s and not the typical age range of 30-50’s

Type of CBD:

Deciding on the type of CBD to use in your product is one of the most crucial choices. Whether you opt for broad-spectrum or CBD isolate, the type of CBD you choose will significantly influence the overall user experience. It's important to understand what each type offers and align it with your brand's philosophy and customer needs. Legal CBD products in the UK and EU should not contain any more than 0.2% of THC (0.3% in the US).

Flavours:

Flavours can be a game-changer for your brand, as they add an enjoyable dimension to the vaping experience. From fruity to floral, sweet or savoury, the taste of your vapes can be a decisive factor for many consumers. However, it's critical to ensure that all flavourings are safe and of high quality. Flavoured CBD is preferred by many users of CBD who are not keen on the earthy taste of natural CBD.

Disposable or Vape Juice:

You should consider whether your brand will focus on disposable vape pens or refillable ones with vape juice. While disposable vapes offer simplicity and convenience, refillable ones with vape juice allow for greater customisation and can be more cost-effective for frequent users.

Regulations:

Depending where in the global market you wish to sell your products, it is important to understand the regulations surrounding CBD vapes. What regulations work for one country may differ for another, and in places like the US, this can differ per state. Understanding where you wish to market your products will impact on the product type and even if it is possible to sell CBD at all.

As a professional CBD manufacturer, Xyfil can guide you through these considerations, ensuring your white-label CBD vapes are meticulously crafted to meet your brand's unique vision and the evolving demands of the market.

Developing your brand with Xyfil

At Xyfil, our primary objective is to help you achieve success in your CBD venture. We specialize in creating high-quality disposable CBD vapes and CBD vape juice, tailored to your specific brand requirements. Whether you're after high-strength CBD solutions or a more mild potency, we've got you covered. Moreover, our expertise extends to crafting an assortment of flavours to enhance the vaping experience, including an intriguing variety of terpene flavours.

Terpenes, the aromatic compounds found in hemp, contribute not only to an enjoyable scent and taste but may also enhance the overall effect of CBD, making it a popular choice among consumers. As your CBD manufacturer, we work with you every step of the way, ensuring your CBD vapes are meticulously crafted to achieve the perfect balance of strength, flavour, and consumer satisfaction.

Contact us today to see how we can help you hit the CBD vape market.

Author Hannah Rubery Categories E-Liquid, Regulations Posted on

New Zealand’s Revamped Vaping Regulations: What to Know

The world of vaping is dynamic and ever-evolving. Over the past decade, it has grown from a niche habit into a global industry worth billions. As its popularity has surged, so too has the attention of regulators. Across the globe, countries are grappling with how best to regulate this new industry. The balance is a tricky one - ensuring the safety of users and those around them, while also recognizing the role vaping can play in helping people quit smoking.

In Aotearoa New Zealand, the government has recently unveiled a thorough update to its vaping regulations. These regulations, set to roll out by October 2023, reflect the country's commitment to reducing smoking rates and achieving a smokefree goal by 2025, all while navigating the challenges of a rapidly changing industry.

New Zealand's Newest Regulations for Vaping

Soon, the landscape of vaping in New Zealand will undergo significant changes. The recently announced updates to the vaping regulations indicate a balanced approach from the government. They are focused on making vaping safer and more controlled, particularly in relation to underage vaping while continuing to appreciate the potential benefits of vaping for those trying to quit traditional smoking.

These new regulations stipulate that future specialist vape retailers should be situated at least 300 meters away from schools, vaping products should be labelled with generic flavour descriptions, and there are now stricter limits on the allowed nicotine strength in disposable vaping products. Moreover, vaping devices will now be required to have removable batteries and child-safe mechanisms.

The Roadmap for Changes

As New Zealand embarks on an ambitious journey to reshape its vaping landscape, a detailed roadmap has been laid out to ensure a smooth transition. The first part of this transformative journey is the new ruling that all future specialist vape stores must be located at least 300 meters away from schools. This strategic move, set to commence in September, has been designed to protect the younger population from undue exposure to vaping, aligning with the overarching goal of mitigating underage vaping.

The implementation process is expected to be gradual, allowing businesses ample time to adjust to the new norms. For a full roadmap of the changes, you can find them on the government website. But by December 2023, retailers must only sell single-use vaping products that meet Product Safety Requirements (including nicotine limits, removable batteries, child safety mechanisms, and labelling requirements).

How Xyfil Can Help

At Xyfil, we're not just about producing vape products, we're an end-to-end vape manufacturer dedicated to helping our clients navigate the evolving landscape of vaping regulations. With the upcoming changes, it's essential for brands to adapt their product offerings, including labels and packaging, to ensure compliance with New Zealand's new rules.

Our in-house creative studio is equipped with the necessary tools and expertise to help brands make these adjustments smoothly. Through proactive collaboration, our team can work with you to redesign your product labels and packaging, adhering to the new generic flavour description requirement and other regulatory guidelines. With Xyfil by your side, navigating the future of vaping in New Zealand becomes a manageable task, allowing you to focus on delivering high-quality vaping products to your customers.

Author Hannah Rubery Categories E-Liquid, Manufacturing, White Label Posted on

Creating Unique White Label Vape Flavours

In the dynamic and rapidly evolving world of vaping, the development of distinctive and appealing flavours is a complex and intriguing process. Far from being a simplistic concoction, the art and science of E-Liquid flavour development demand a high level of expertise, creativity, and understanding of the nuanced interplay of thousands of flavour compounds.

The goal is not merely to mirror popular tastes in foods and drinks, but to craft innovative and trend-setting flavours that stand out in the bustling vape market. This intricate process of vape flavour development, especially within the realm of white-label vape flavours, is an integral part of our commitment at Xyfil to delivering unparalleled vaping experiences.

How are flavours created?

Flavours are skilfully crafted in our specialized laboratory settings, where a deep dive into the realm of chemical compounds comes to play. Even the creation of common flavours like fruit and mint is an intricate process. Each flavour is subtly different, with a unique blend of natural and artificial chemicals that emulate the flavour profile.

For instance, to create a simple apple flavour, a flavourist might combine various compounds to imitate the crisp sweetness of a ripe apple - where a different combination may create a more subtle apple note. Some can be a blend of organic and synthetic compounds that produce a more balanced and consistent taste.

This process of blending compounds to replicate familiar tastes, or invent entirely new ones, lies at the heart of e-liquid flavour development, a testament to the artistry and science behind every drag of a vape.

Simple flavours vs complex flavours

The divide between simple and complex flavours in the realm of vape flavour development is a fascinating journey into the depths of taste exploration. Simple flavours, such as fruits, generally rely on a modest number of compounds to mimic the iconic taste of a specific fruit. For example, a strawberry flavour may be achieved by fusing together a few key components that capture the essence of ripe, juicy strawberries.

Complex flavours, on the other hand, represent a more intricate culinary challenge. These flavours, which may resemble baked desserts or exotic combinations, necessitate the careful blending of a larger array of compounds. Essentially, they are a symphony of tastes, requiring a flavourist to replicate not just a single note, but a whole melody of intermingling tastes and aromas.

The goal is to create a layered, multi-faceted experience that unfolds on the palate, much like savouring a decadent tiramisu or a spicy mango salsa. The intricacy involved in balancing this multitude of flavours is what makes complex flavour development an art form in its own right.

It's also a beginning point for brand owners to decide what they want to do with their brand - is it a versatile, all-rounder range of vape products or are you looking to wow with unique vape experiences? Many of our white-label complex flavours have gone on to win awards and are highly sought after by vape enthusiasts.

White-label Vape Flavours with Xyfil

Brand owners looking to create their latest white-label range of vape products will find a valuable partner in Xyfil. Our extensive selection of white-label flavours is designed to cater to a range of needs, tastes, and aspirations. Whether you’re aiming to provide an all-around versatile range or wish to create unique vape experiences. We have you covered.

Our breadth of experience and expertise in vape flavour development allows us to offer an expansive catalogue of tested and loved flavours. For those aiming to tap into familiar tastes, we can fine-tune our well-established flavours to align with your brand's vision. If your brand leans towards the bold and innovative, we invite you to collaborate with our flavourists to create a totally unique flavour profile that will set your brand apart in the competitive vape market.

Our white-label flavours aren’t merely about providing a product; they’re about creating an experience. Each flavour we develop for your brand signifies a commitment to quality, uniqueness, and customer satisfaction. With Xyfil, you're not just choosing a flavour; you're choosing a partner dedicated to bringing your vape brand's vision to life. Let us work together to craft a white-label range that reflects your brand’s ethos and appeals to the discerning palates of vape enthusiasts worldwide.

Author Hannah Rubery Categories E-Liquid, Manufacturing, Production Posted on

Reasons Why You Choose End-to-End Manufacturing

For brand owners and creatives, it can be hard to know where to start with developing a product range. Do you look at suppliers? The design and legislation needed for compliance? Or do you start with dreaming up flavour profiles? Many companies outsource various elements of their product production to different companies. Whether this is because they believe it will save them money or that it makes sense to use 'specialists', they have the wrong end of the stick.

End-to-end manufacturing, a service that Xyfil provides, helps to offer a seamless journey from concept to delivery. You may not be aware of the benefits you could be missing out on by choosing another E-Liquid or CBD manufacturer. Here are just some of the main benefits you could be enjoying with us at Xyfil.

What is end-to-end manufacturing?

End-to-end manufacturing is a comprehensive service that takes a product from concept to shelves. It means the entire production process is managed in one place, which can save time and money for brands who choose it. At Xyfil we go the extra mile to offer end-to-end manufacturing for E-Liquid and CBD products, covering services such as: formulating raw materials, creating artwork, labelling and compliance testing.

The Key benefits of end-to-end manufacturing

There are many benefits to choosing end-to-end manufacturing, especially in the CBD and Vape industries which are fast-paced environments. This type of manufacturing allows for versatile products to hit shelves quicker and keep up to date with any changes.

Cost effectivity

In comparison to working with multiple suppliers, end-to-end manufacturing will always be a more cost-effective way of producing products. All the costs for production are handled by Xyfil and we guarantee that our prices are competitive and fair. This can take away any confusion or questions you may have about pricing from various sources. By cutting the costs of shipping and moving your products throughout the production process, we do all the heavy lifting - this is also great for lowering the carbon footprint!

Speed

When you use end-to-end manufacturing you benefit from a manufacturer that has all the necessary machinery, equipment and supply chains you will need. This saves you time as well as money in sourcing the necessary tools and services for each step of the way.

Reduced Error Rate

By choosing end-to-end manufacturing there is less chance that errors will creep in. Working with multiple suppliers can lead to mistakes being made through communication issues or the product not meeting its desired standard. Xyfil has a team of experts who provide quality control checks throughout the entire process which ensures that all products meet the correct requirements and are of the highest quality.

Scalable & increased output

Having all the resources in one place allows us to quickly assess and scale up production if needed. End-to-end manufacturing can help increase output which is great for brands that are looking to expand their range or meet customer demand.

Provides a personal service

At Xyfil, we pride ourselves on providing personal service for each of our customers. We offer individual consultations to discuss your product needs and develop the perfect formulation that is tailored to you.

Transparency

By using an end-to-end manufacturing service, you can rest assured that you have complete transparency throughout the entire process. We fully understand how important it is for our customers to track their products from concept to completion, and we make sure all this information is freely available. Alongside our commitment to transparency and good practices, we have established traceability systems to ensure products are of high quality and avoid unwanted issues.

Start reaping the benefits of end-to-end manufacturing with Xyfil

We at Xyfil are passionate about providing a service that is tailored to our customers. We understand that it can be difficult for businesses to know what steps they need in order to get their product into the market and our end-to-end manufacturing process offers brands a transparent, efficient and cost-effective way of producing products with confidence. Contact us today to start reaping the benefits of end-to-end manufacturing with Xyfil.

Author Hannah Rubery Categories E-Liquid, Manufacturing Posted on

UK Manufacturing: Current Pains but Growth Likely

The UK's manufacturing industry has experienced a tumultuous past few years due to the pandemic. While the latest quarterly surveys on the state of the sector predict shrinkage in 2023, there are some signs of growth returning. In this article we will look at how the pandemic changed manufacturing, the continued pains felt after, and where growth may be returning.

How the pandemic changed manufacturing

The pandemic has brought about many changes to the UK's manufacturing industry, with supply chain issues being one of the most heavily felt. The disruption caused by the coronavirus led to significant delays in goods and products arriving at their final destinations as companies scrambled to find new suppliers and logistics routes. This, combined with the increased costs associated with finding new suppliers, has had an impact on the industry.

At the same time, however, there was an increase in demand for certain sectors due to lockdowns and changing consumer habits. For example, E-Liquid manufacturers UK saw a spike in interest as consumers moved more of their purchases online. This shift in sales channels, coupled with the increase in demand for E-Liquids and other vaping products, created an interesting opportunity for growth in a sector that was previously largely overlooked.

The continued pains felt after

Despite some positive signs of growth returning to the industry, there are still several issues that manufacturers face. Supply chain issues remain despite attempts by companies to find new suppliers and logistics routes. Additionally, increased costs due to rising inflation and other global issues have made it difficult for firms to remain competitive in their price points. This has resulted in many companies cutting back on production or halting certain product lines entirely, no doubt resulting in some reduction of jobs and economic activity within the industry.

Growth beginning to return

Despite these issues, the growth of the UK manufacturing industry is beginning to return. The latest quarterly surveys on the state of the sector suggest that while there may be a contraction in 2023, it is an improvement on previous predictions. Additionally, some sectors such as E-Liquid manufacturing are continuing to see steady growth.

We have seen this growth first-hand with a rise in brands looking to work with us in bringing their products to the E-Liquid market. This increased interest in the sector has allowed us to expand our production capacity, during and after the pandemic and offer a whole range of services to brands who are looking for a reliable partner. For example, our shift during the pandemic, to producing and bottling hand sanitising products to help meet the high demand for personal protective equipment products.

To wrap things up

In conclusion, while the UK manufacturing industry is still facing many issues as a result of the pandemic, there are some signs of growth returning. The latest surveys on the state of the sector suggest that things are on the mend, and some sectors more than others, are experiencing extra growth. With continued support from the government and a focus on innovation, the UK's manufacturing industry can look forward to brighter days ahead.

Author Hannah Rubery Categories Compliance, E-Liquid, Regulations Posted on

How Long Does It Take? Registering Vape Products in the UAE

Vaping is becoming increasingly popular in the United Arab Emirates (UAE). As a result, the Ministry of Industrial and Advanced Technology (MoIAT) implemented strict regulations to ensure quality control of all vaping products sold in UAE, formerly regulated by the Emirates Authority for Standardization and Metrology (ESMA).

In this article, you will learn about ESMA's guidelines on registering vape products. We will also briefly cover how they differ from the Tobacco Products Directive (TPD) guidelines in Europe. Additionally, we will discuss how we can help as an E-Liquid manufacturer, ensure your products are compliant with ESMA's standards and successfully register them for sale in the UAE.

UAE guidelines for vape products

The UAE guidelines for vaping products are more stringent than the regulations set forth in TPD. For instance, to ensure the safety and quality control of e-liquids and devices, all products must be registered with the MoIAT prior to being sold in UAE. This includes any new product launches or reformulations of existing products. Guidelines include:

  • maximum nicotine concentration is capped at 20mg/ml
  • maximum tank capacity is no more than 10ml
  • maximum capacity of refill packages is no more than 50ml
  • must display all health warnings in Arabic and English stating: “Contains nicotine which causes severe addiction, increased heart rate and high blood pressure. Nicotine is harmful to the health of pregnant and nursing women, and people suffering from chronic pulmonary diseases such as asthma and pulmonary embolism.” This must cover at least 50% of the main display area. English to appear on the lower front, Arabic on the lower back.
  • must also display a health warning in Arabic and English: “This product may pose a health hazard when inhaled, swallowed or gets in contact with the skin.” 
  • must not contain a variety of harmful ingredients & additives including cinnamic compounds

The process of registering products for sale in UAE

For e-liquids, the registration process typically takes 6-8 weeks to complete, while devices take 10-12 weeks. During this time, manufacturers will be asked to provide detailed information and documents such as:

  • Product label and artwork
  • Product information sheet
  • Ingredients list
  • Test reports/certificates of analysis
  • Compliance statement

In addition, products will be tested to ensure they meet all necessary safety requirements and guidelines. Once you have received the MoIAT/ESMA certification for your products, you can begin selling your vaping products in the UAE. All MoIAT/ESMA products are subject to a 100% excise duty/tax.

It is important to register your vaping products with the MoIAT/ESMA before selling them in UAE, as failure to do so can result in severe penalties and fines. Furthermore, registering your products will help you to ensure that they meet the necessary safety criteria and standards set forth by the MoIAT/ESMA, thus ensuring that your customers are provided with the highest quality products.

How Xyfil can help with compliance and registration

Xyfil simplifies the ESMA product registration process by offering comprehensive services to help manufacturers comply with all regulations and register their products for sale in the UAE. Our team of experts is well-versed in both UAE and EU regulations for those looking to transition or register new products in the Middle East. We provide assistance every step of the way to get your E-Liquids onto the UAE market.

Author Hannah Rubery Categories Compliance, E-Liquid Posted on

What You Need to Know – Registering Vape Products in the UK

The UK has implemented a number of rules and regulations around the sale, distribution, and advertising of vaping products. It is important to understand these guidelines in order to ensure legal compliance with the Tobacco Products Directive (TPD). In this article, we will discuss the registration process that must be completed for new vape products in the UK. We will explain the timeline and requirements, as well as how Xyfil can help make the process easier for you.

A brief overview of TPD guidelines

The Tobacco Products Directive (TPD) is a set of regulations enforced by the EU and UK that are designed to promote public health. These guidelines cover the manufacture, sale, and advertising of vaping products. For example, for vape products to be legal in the UK, they must comply with a list of requirements such as:

  • Bottles of nicotine-containing E-Liquid must be no more than 10ml
  • Vape products should now surpass 20mg (2%) in strength
  • E-Cigarettes should not exceed 2ml in capacity
  • All the relevant health warnings should be applied to the packaging
  • Must be submitted to the MHRA for approval

The TPD requires that all new vape products must be registered with the Medicines and Healthcare products Regulatory Agency (MHRA) before they can be sold in the UK. This includes any iterations of the product that have received substantial alterations, which must be treated as new products.

The timeline for registering - why it's important

The registration process can take up to 6 months and requires detailed information about the product, such as ingredients, packaging materials, emissions data, testing certificates, and a sample of the product. If the manufacturer has already submitted a Great Britain and Northern Ireland notification for that specific product, then you do not need to submit a duplicate notification. Similarly, if re-branded and your brand name is listed in the manufacturer’s notification, then you do not need to submit a duplicate notification.

Once everything has been paid for and received by the MHRA, the product you are registering will become visible on the government website. This helps to notify retailers and consumers that your product is trusted and compliant. The only exception to this rule is nicotine-free products which do not require registering with the MHRA at this time.

Xyfil can help take a load off by registering for you

Completing the registration process can be time-consuming and difficult to navigate, but Xyfil specializes in helping businesses comply with the TPD. We can handle all certifications for you so you can get your products on the market as soon as possible. Our team of experts have years of experience and knowledge about the regulations surrounding vaping in the UK and beyond.

We provide comprehensive support throughout the entire process, from submitting your application to obtaining product certification. We will also keep you updated on the progress of your registration and provide advice and assistance where needed.

By working with Xyfil, you can rest assured that your products are compliant and legal in the eyes of the law. Not only will this help protect you from any potential legal issues, but it also helps to build trust and confidence with your customers.

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