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Author Hannah Rubery Categories E-Liquid, Regulations Posted on

The Countdown to October 2026: Understanding the UK’s New Vaping Tax

The UK vaping industry is on the brink of its most significant regulatory change in years. While the market has grown and evolved rapidly, a major shift is coming that will impact every brand, manufacturer, importer, and consumer: the introduction of the Vaping Products Duty (VPD).

This isn't just about a few pennies being added to the price tag; it's a fundamental change to the operational and financial landscape of UK vaping. At Xyfil, we believe preparedness is key. We’re here to break down exactly what the new vape tax UK will mean for your business and how we can help you navigate this transition smoothly.

The Vaping Products Duty (VPD) Explained

The UK government has officially confirmed the introduction of a new excise duty on vaping products. Here are the core facts you need to know about the upcoming legislation:

The Key Dates

  • Registration Opens: 1 April 2026. Businesses that manufacture or import vaping liquids will need to register with HMRC to comply with the new duty requirements.
  • Operative Date: 1 October 2026. The Vaping Products Duty will officially take effect, meaning all products released for consumption on or after this date will be subject to the new tax.

The Scope and the Rate

The new duty applies to all vaping liquid containing nicotine that is produced in, or imported into, the United Kingdom.

Crucially, the government has adopted a simplified, flat-rate structure regardless of nicotine content. This means that 0mg/nicotine-free and nicotine containing E-liquids will be charged £2.20 per 10ml.

This fixed amount is arguably the most impactful detail. Unlike previous proposals that considered tiered rates based on nicotine strength, this new flat rate applies regardless of how much nicotine is in the liquid.

Why the New Vape Tax UK is Being Introduced

The government's policy objective is two-fold:

  1. Reduce Youth Uptake: To make vaping products less affordable and appealing to young people and non-smokers.
  2. Maintain the Incentive to Switch: To ensure that the financial incentive for adult smokers to switch to less harmful alternatives remains. To achieve this, the government has announced a commensurate increase in tobacco duty to take effect simultaneously.

Beyond the Price Tag – The Commercial and Consumer Impact

While the £2.20 per 10ml rate may seem straightforward, its ramifications are deep, affecting financial strategies, logistics, and consumer behaviour.

Impact on Brands, Manufacturers, and Importers

For the businesses that make or move these products, the change is an operational challenge:

  • Financial & Administrative Burden: Businesses will face one-off costs related to familiarisation, registration, and staff training. Ongoing costs will include submitting monthly returns and managing the duty calculation.
  • New Regulatory Compliance: Brands are now part of the existing excise regime, meaning stricter controls and HMRC oversight.
  • The Vaping Duty Stamps (VDS) Scheme: Alongside the duty itself, a new Vaping Duty Stamps scheme is being introduced. This requires product packaging to incorporate a physical or digital stamp to prove compliance, adding a complex layer of security and logistics to production lines.

Impact on the Consumer

An estimated 5.1 million individuals who vape will see an increase in the price of their products.

  • The Price Shock: Products will undoubtedly become more expensive. A standard 10ml nicotine-containing e-liquid, for instance, will see a £2.20 duty added before VAT, which is a significant increase.
  • Disproportionate Cost: Due to the flat rate, low-nicotine products (often used by those transitioning from cigarettes) will see a disproportionately high price increase relative to their nicotine content.
  • Shifts in Strategy: Brands must quickly review their pricing. Will you absorb a portion of the duty, or pass the full cost onto the consumer? This decision will be vital in maintaining market share and competitiveness.

How Xyfil Helps Brands Navigate the New Vape Tax UK

The good news is that Xyfil is already planning and developing solutions to help your brand not only comply with the VPD but to thrive in the new market. We offer a three-pillar strategy for duty readiness:

1. Compliance & Regulatory Support

We remove the administrative burden so you can focus on your product.

  • Duty Registration Readiness: We provide clarity on the registration process opening in April 2026, ensuring you have all the necessary information and documentation prepared for submission.
  • VDS Implementation Guidance: The Vaping Duty Stamps scheme requires precision. We advise on how to seamlessly integrate the necessary packaging changes and security protocols into your production workflow.
  • Supply Chain Audit: We help you identify the precise point in your supply chain where the duty will be levied (upon production or import), allowing you to optimize your logistics for duty suspense and storage.

2. Formulation & Cost Optimization

Since the UK vape tax is based on volume (£2.20 per 10ml), smart formulation and packaging strategy will be essential.

  • Volume-Based Pricing Review: We consult on adjusting TPD-compliant volumes and packaging formats. For instance, brands might explore optimized shortfills or concentrate options to manage consumer cost expectations.
  • Strategic Nicotine Review: We analyse your existing nicotine salt and freebase formulations to determine if strategic adjustments can help maintain consumer value post-duty without sacrificing the quality or satisfaction of your product.
  • Ingredient & Flavour Costing: Our experts conduct detailed analyses of your current costs, helping you mitigate rising overheads and preserve necessary profit margins amid the tax increases.

3. Ready-Made, Compliant Solutions

For brands that need to pivot quickly or want to avoid the new operational complexity altogether, Xyfil offers fully compliant solutions. We provide high-quality, tax-ready e-liquids, concentrates, and components, allowing you to streamline your product launch and maintain focus on sales and marketing, not regulatory headaches.

Conclusion: The Time to Act is Now

October 1st, 2026, might sound far away, but the preparatory work—including internal audits, supply chain optimization, and, most crucially, packaging revisions for the Vaping Duty Stamps—needs to start immediately.

The Vaping Products Duty is set to redefine the UK market, but it doesn't have to break your business. By partnering with an expert like Xyfil, you can turn this regulatory challenge into an opportunity to solidify compliance, optimize your product strategy, and future-proof your brand.

Don't wait until 2026. Let our expertise in compliance and formulation ensure your brand is not only ready for the new vape tax uk but positioned for sustained success.

Contact Xyfil today to schedule your duty-readiness consultation.

Author Hannah Rubery Categories E-Liquid, Manufacturing Posted on

The Science of Mouthfeel in E-Liquid Formulation

When we think about what makes a great e-liquid, flavour usually takes centre stage. But ask any experienced vaper and they’ll tell you: it’s not just about taste. The feel of the vapour — the texture, smoothness, and sensation as it hits the throat — is just as important.

This is what’s known as mouthfeel, and it plays a huge role in whether customers come back for more. For brand owners, understanding the science behind mouthfeel is essential to creating products that satisfy not just the palate but the full vaping experience.

What Is Mouthfeel in Vaping?

In food and drink, mouthfeel refers to the texture and body of what we consume. In vaping, it’s similar — but more complex.

Mouthfeel in e-liquids includes:

  • Throat hit – the sharpness or smoothness felt when inhaling.
  • Vapour density – how light, full, or creamy the vapour feels.
  • Lingering sensation – the way flavours coat the mouth and tongue.

Flavour perception is only part of it. A liquid might taste good but fall flat if the mouthfeel isn’t right. That’s why brands can’t afford to overlook it.

The Role of PG, VG, and Nicotine

Three key ingredients form the backbone of every e-liquid: propylene glycol (PG), vegetable glycerine (VG), and nicotine. Together, they define mouthfeel.

  • Propylene Glycol (PG): Known for delivering a stronger throat hit and enhancing flavour sharpness. Ideal for vapers who want a punchier experience.
  • Vegetable Glycerine (VG): Produces thicker clouds and a smoother inhale, often favoured in sub-ohm vaping.
  • Nicotine (Freebase vs. Salt): Freebase nicotine gives a harsher throat hit at higher strengths, while nicotine salts allow for smoother, higher-strength vaping.

Balancing these elements is where the artistry comes in. A brand targeting beginner MTL (mouth-to-lung) vapers might lean on PG and nicotine salts for a smoother feel. Meanwhile, a cloud-chasing DTL (direct-to-lung) brand would focus on VG-heavy blends for dense vapour and a silky finish.

Flavour Compounds and Their Influence

Flavours themselves also play a big role in mouthfeel.

  • Menthol, mint, and citrus naturally create a sharper, more cooling sensation.
  • Custards, creams, and desserts provide a softer, richer, and more rounded mouthfeel.
  • Sweeteners and cooling agents can modify the vaping experience, either making it more refreshing or indulgent.

Layering flavours allows formulators to balance mouthfeel. For example, pairing a sharp lemonade with a smoother vanilla base can round off the edges while keeping the flavour exciting.

Device Compatibility: Why Hardware Matters

Of course, e-liquids don’t exist in isolation. The device used can dramatically change the mouthfeel.

  • MTL devices (common with pod systems and starter kits) deliver tighter airflow, higher nicotine strength, and more emphasis on throat hit.
  • DTL devices (sub-ohm tanks and mods) favour lower nicotine, high VG blends, and produce denser, smoother vapour.

For manufacturers, this means formulations need to be carefully designed with hardware in mind. An e-liquid optimised for a pod system won’t feel the same in a high-wattage mod — and vice versa.

The Consumer Perspective

Not every vaper wants the same mouthfeel. Some prize a sharp throat hit that mimics smoking, while others want silky smoothness and thick clouds. Preferences also vary by region and generation.

  • In the UK and EU, many ex-smokers still prefer a noticeable throat hit.
  • In the US and parts of Asia, smoother blends with high VG are often in higher demand.

Understanding these differences allows brands to tailor their products to their audience — and build loyalty through consistent satisfaction.

The Science Behind Consistency

One of the greatest challenges in e-liquid manufacturing is maintaining a consistent mouthfeel across large production runs. Even slight variations in ingredients or mixing can affect vapour texture and throat hit.

That’s why rigorous quality control and batch testing are essential. Manufacturers like Xyfil ensure every bottle delivers the same experience, from the very first production run to the thousandth. Consistency builds trust — and trust builds brands.

How Xyfil Masters Mouthfeel

At Xyfil, we understand that mouthfeel is more than an afterthought — it’s central to product success. Our formulation teams are experts in:

  • Balancing PG/VG ratios for target audiences.
  • Enhancing or smoothing mouthfeel with precise flavour layering.
  • Testing across different devices to ensure reliability.
  • Maintaining consistency through strict quality control.

Whether you want bold throat hit, silky smoothness, or dense vapour, we help you design e-liquids that deliver exactly the mouthfeel your customers are looking for.

Conclusion: Beyond Flavour – The Full Experience

Flavour gets the attention, but mouthfeel is what keeps vapers coming back. It shapes how consumers experience your product, from the very first puff to the last.

For brand owners, investing in the science of mouthfeel means investing in customer satisfaction, loyalty, and long-term success. And with the right partner, you can be confident every bottle delivers not just flavour, but a complete sensory experience.

And at Xyfil, that’s exactly what we specialise in.

Author Hannah Rubery Categories E-Liquid, Regulations Posted on

Vape Industry Outlook and Trends to Watch in 2025

The vape industry is undergoing a time of profound transformation. With advancements in technology, shifting consumer behaviours, and increasing regulatory scrutiny, industry professionals—be it retailers or brands—must keep pace with change to stay competitive.

This year, the global vape market is expected to cross $61 billion, growing at an impressive compound annual growth rate (CAGR) of 14% between 2020 and 2025. To ensure your business is set up for success, we’re exploring the biggest trends and challenges shaping the vape market in 2025. From regulatory updates to tech innovations, here’s everything you need to know.

Understanding the Current Vape Industry Landscape

The vape market has experienced meteoric growth over the past decade, fuelled by a shift away from traditional smoking. This growth has been further propelled by innovation in product offerings, such as the rise of E-liquids with tantalising flavours. Major regions like North America, Europe, and the Asia-Pacific continue to dominate, with brands fiercely competing to capture market share.

However, this rapid growth also comes with heightened regulatory scrutiny, presenting a double-edged sword. On one hand, stringent measures ensure compliance and safety; on the other, these regulations can pose challenges to businesses seeking to expand globally.

The 2025 Regulatory Landscape

Navigating the regulatory landscape is one of the primary challenges for the vape industry. The sector faces stricter compliance requirements regarding packaging, advertising, and E-liquid composition such as flavours.

  • Global Initiatives: Many nations are implementing bans on single-use plastics within vaping products to address the environmental impact ending the reign for disposable vapes.
  • Regional Regulations: Flavour bans are becoming more frequent across the globe. The FDA’s review processes for vape products in the US, along with the European TPD (Tobacco Product Directive), will demand innovation while ensuring adherence to high safety standards.
  • Taxation and Accessibility: Across parts of Asia, rising excise duties on vaping products are affecting pricing strategies, driving market fragmentation.

Retailers and brands need to keep a close eye on evolving laws to ensure their products remain compliant across markets. Ignorance is no longer an option; staying informed is essential.

Tech and Innovation Leading the Charge

The fusion of cutting-edge technology and vaping is yielding revolutionary products, contributing to increased consumer engagement and premium experiences. Here’s a glimpse of innovations shaping the industry in 2025.

Smart Vapes

Once limited to basic E-cigarettes, modern devices now boast smart features. Think about Bluetooth connectivity, GPS integration, and even puff tracking. Some models offer synchronisation with apps to monitor usage patterns, enhancing user customisation and experience.

Multi-Pod Systems and E-Liquid Integration

The latest wave of innovative vaping devices includes multi-pod systems, which house multiple pods within a single unit. These designs allow for larger, legal puff outputs while maintaining compliance with regulations. Additionally, new devices are emerging that enable direct connection of an E-liquid bottle to a pod, streamlining refills and reducing waste. These advancements not only improve functionality but also cater to consumer demand for convenience and enhanced vaping experiences.

Sustainable Design

Eco-friendliness is no longer a value-add—it’s an expectation. With 98% recyclable components emerging in disposable product lines, sustainability innovation is undeniable. Both new entrants and industry stalwarts are adopting greener strategies, from compostable pods to refillable systems.

Enhanced E-liquids

The race to dominate the E-liquid segment intensifies with a shift towards E-liquids for many disposable vape brands. Flavour customisation—ranging from fruity notes to indulgent desserts—is paired with a growing preference for nicotine-free variants aimed at wellness-conscious vapers. It can be difficult to stand out from a crowd that has already seemingly developed every flavour, but creating new combinations or nuanced flavours can help set brands apart.

Consumer Preferences Reshaping the Market

Understanding what consumers want is vital for retailers and brands to thrive in this saturated landscape. These trends are leading the way as we start 2025.

Health-Conscious Consumers

Health remains a strong influencer, with smokers switching to vaping as a “cessation tool”. Increased awareness of safer alternatives is driving demand for products designed specifically to reduce harm.

Flavour Complexity

While classics like menthol continue to perform well, the demand for highly customised, nuanced flavours has grown significantly. Offering liquid lines suited to specific seasonality—such as tropical blends in summer—ensures ongoing engagement.

Experiential Marketing Matters

Vapers are looking for not just quality devices but also memorable experiences that connect them to the wider vaping community. Events, meet-ups, and branded campaigns can be developed to align with these goals.

Public Perception and Health Concerns

Public perception of vaping continues to evolve, largely driven by the release of new health studies. While vaping is seen as a safer alternative to smoking, concerns still persist, particularly regarding youth uptake and potential long-term effects.

Retailers and brands must emphasise transparency, providing clear information about nicotine content and safety standards. Thoughtful marketing strategies that move away from youth-centric imagery can also help repair damaged public trust.

Preparing for the Future of Vaping

The vape industry shows no signs of slowing down. But succeeding in 2025 demands preparation and adaptability. Here’s how retailers and brands can future-proof their businesses.

Adopt Lean Operations

Supply chain integration is set to redefine success. More companies are taking control of manufacturing and distribution networks, ensuring quicker go-to-market strategies while cutting costs over the long term.

Harness Sustainability as a USP

83% of millennials state that sustainability impacts their purchasing decisions. By embedding eco-conscious practices into the DNA of your operations, you’re building lasting brand loyalty.

Focus on Localisation

Global market saturation means the next big win for brands lies in localised penetration. Using location-specific campaigns ensures deeper connections with targeted demographics.

Constantly Innovate

Amid stiff competition, the ability to remain agile and innovative ensures longevity. Invest in R&D around both design and user convenience to stay ahead of the curve. Working with manufacturers like Xyfil who have an in-house R&D team with over 10 years of experience in the industry, helps to streamline and innovate the process even further.

Embark on Your 2025 Strategy

The vape industry’s evolution is a fascinating blend of technological marvels, shifting perceptions, and immense growth potential. Whether you’re a budding retailer or an established brand, keeping pace with 2025’s dynamic trends is imperative. The keys to success lie in understanding regulatory updates, leveraging cutting-edge innovation, and listening to the voice of the customer.

Are you ready? Navigate these trends with confidence and watch your business thrive with Xyfil.

Author Hannah Rubery Categories E-Liquid, Manufacturing Posted on

How to Choose the Right E-Liquid Manufacturer

The vape industry has seen explosive growth in recent years, making it a hot market for entrepreneurs and existing brands looking to expand. One of the most critical decisions you'll face as a vape brand owner is choosing the right E-liquid manufacturer. This choice can significantly impact your product's quality, customer satisfaction, and ultimately, your brand's success. In this post, we'll walk you through the essential factors to consider when selecting an E-liquid manufacturer to ensure you avoid common pitfalls and make the best choice for your business.

Understanding Your Needs

Before you start narrowing down potential manufacturers, it's crucial to understand your specific needs. The first step is to determine your flavour profiles. Do you want to offer a variety of fruit flavours, dessert-inspired options, or classic tobacco blends? Knowing what you want can help you find a manufacturer who specialises in those particular flavour profiles.

Next, consider the type of nicotine you want for your products. Do you want to offer traditional freebase nicotine or the increasingly popular nicotine salts? Different manufacturers may have expertise in one type over another, so it's essential to know what you're looking for.

Lastly, think about bottle sizes. Will your products benefit from small, travel-friendly bottles or larger, more economical options? The right manufacturer should provide flexibility in packaging to meet your market demands.

Quality and Safety Standards

Quality and safety are non-negotiable when it comes to E-liquids. Ensure the manufacturer follows strict quality and safety standards. Look for Good Manufacturing Practices (GMP) compliance, which is an indicator of high-quality production processes. GMP certification ensures that the products are consistently produced and controlled according to quality standards.

Ingredient sourcing is another critical aspect. The manufacturer should use high-quality, pharmaceutical-grade ingredients to guarantee the safety and efficacy of the E-liquids. Contaminated or low-quality ingredients can not only ruin the vaping experience but also pose significant health risks.

Regular lab testing should also be part of their protocol. This ensures that each batch meets safety standards and is free from harmful contaminants. By choosing a manufacturer that prioritises quality and safety, you safeguard your brand's reputation and customer trust.

Customization Options

In the competitive vape market, offering unique and personalised products can set you apart. Customisation options in E-liquid manufacturing are crucial for this. From flavour development to packaging design, the right manufacturer should offer a range of customisation services to help your brand stand out.

Flavour development is the heart of your product. A good manufacturer will have a team of flavour experts who can create bespoke blends tailored to your brand's vision. Whether you have a specific flavour in mind or need help developing new ones, their expertise can be invaluable.

Packaging design is equally important. Eye-catching, well-designed packaging can attract customers and enhance their overall experience. The manufacturer should provide options for custom labels, bottle shapes, and sizes to align with your brand identity.

Customisation also extends to nicotine levels and VG/PG ratios. Offering a variety of options ensures that you can cater to a broader customer base, meeting diverse preferences and needs.

Reputation and Reviews

Researching a manufacturer's reputation is crucial in making an informed decision. Start by checking online reviews and testimonials from other vape brands. Positive feedback from satisfied customers is a good indicator of the manufacturer's reliability and quality.

Industry forums and social media platforms can also provide valuable insights. Engage with other vape brand owners and ask for recommendations. Word-of-mouth referrals often come with honest feedback and can help you avoid potential pitfalls.

How Xyfil Can Support Newcomers to the Vape Industry

At Xyfil, we pride ourselves on being a leading UK manufacturer of E-liquids with over 10 years of experience in the vape industry. Our extensive background equips us with the knowledge and expertise necessary to guide newcomers in navigating the complexities of launching a successful vape brand.

One of the standout features of our service is our GMP certification, which ensures that we adhere to rigorous quality and safety standards that many manufacturers struggle to achieve. This commitment to excellence not only safeguards your product's quality but also enhances your brand's reputation in a competitive market.

Moreover, we have a proven track record of assisting award-winning brands in launching their products both across the UK and internationally. Our dedicated team works closely with each client, providing tailored solutions in flavour development, packaging design, and customisation options to ensure your brand resonates with your target audience. By choosing Xyfil, you are partnering with a manufacturer that understands the nuances of the vape industry and is committed to helping you succeed.

Choosing the right E-liquid manufacturer is a critical decision that can significantly impact your vape brand's success. By understanding your needs, prioritising quality and safety, exploring customisation options, assessing production capacity, researching reputation, and considering costs, you can make an informed choice.

Author Hannah Rubery Categories Co-Packing, E-Liquid, Manufacturing Posted on

Maximise Your E-Liquid Production with Co-packing

As you embark on the journey of creating your next big E-Liquid range, the importance of a trusted and efficient manufacturer cannot be overstated. But, there's more to successful manufacturing than just production. A manufacturer that offers co-packing services not only saves you time and resources but also offers you peace of mind knowing your products are being handled professionally from start to finish. Our commitment at Xyfil is to provide seamless, reliable co-packing services in addition to our manufacturing capabilities, enabling your brand to thrive in this competitive market.

What is co-packing and why you should care about it

Co-packing, also known as contract packing, is a process where one company produces and packages goods for another company. This is a highly beneficial practice for businesses, especially within the E-Liquid industry, as it allows brand owners to focus on their core competencies such as product development and marketing, while leaving the complex and resource-intensive packaging process to experts in the field.

By outsourcing co-packing or finding a manufacturer that also offers co-packing as part of their services, businesses can benefit from increased scalability, cost-effectiveness, and efficiency. The scalability factor allows businesses to meet the changing demands of the market without having to invest in additional machinery or personnel. Moreover, since co-packers are skilled in their craft, they can perform the task more effectively and efficiently which in turn reduces cost and minimises wastage.

The Benefits of Co-packing with Xyfil

Choosing to co-pack with Xyfil offers several distinct advantages that can elevate your business to new heights. First and foremost, our in-house design team is at your disposal, armed with the expertise to create packaging designs that not only capture the essence of your brand but also comply with all regulatory requirements. This ensures a seamless pathway from product conception to market placement.

Moreover, our comprehensive assembly and fulfilment services take care of everything from product assembly to packaging and shipping, thereby freeing you from operational burdens and letting you concentrate on your core business strategies.

Last but not least, our GMP-certified warehouse offers a secure, fully equipped environment for all aspects of co-packing. We strictly adhere to TPD compliance and other overseas regulations, ensuring that your products are prepared following the highest industry standards. Our integrated distribution services ensure that your products reach their intended market promptly, contributing to a smooth, uninterrupted supply chain.

At Xyfil, we offer an all-encompassing co-packing solution designed to optimise the productivity of your e-liquid production, reduce costs, and boost your market competitiveness. Our commitment to quality and efficiency, coupled with our extensive experience in the industry, makes Xyfil the ideal co-packing partner for your business.

Work With a Leading E-Liquid Manufacturer in the UK

Choosing Xyfil as your partner provides unparalleled advantages, thanks to our comprehensive toll manufacturing services. Whether your product is at the initial stages or nearing completion, we can step in at any point, providing end-to-end solutions or targeted help where it's needed most. The advantage of this model is that you're not locked into a full-service package, but can choose to utilise our expertise where it best serves your business needs. This could be anything from formulation and production to bottling, labelling, and distribution.

Our experienced team ensures that each stage of the process is handled with utmost care, professionalism, and compliance to industry standards. We have a proven track record in providing high-quality, GMP-certified E-Liquid solutions, and our commitment to excellence extends to every aspect of our services.

Working with Xyfil not only takes the burden of manufacturing off your shoulders but also provides you the assurance of partnering with a company that prioritizes quality, efficiency, and your business's success. We pride ourselves on our flexibility and adaptability, always ready to meet your specific needs and help you navigate the ever-evolving E-Liquid market. Trusting Xyfil with your product means choosing a partner who’s as invested in your success as you are.

Author Hannah Rubery Categories E-Liquid, Manufacturing Posted on

UK Manufacturing: Current Pains but Growth Likely

The UK's manufacturing industry has experienced a tumultuous past few years due to the pandemic. While the latest quarterly surveys on the state of the sector predict shrinkage in 2023, there are some signs of growth returning. In this article we will look at how the pandemic changed manufacturing, the continued pains felt after, and where growth may be returning.

How the pandemic changed manufacturing

The pandemic has brought about many changes to the UK's manufacturing industry, with supply chain issues being one of the most heavily felt. The disruption caused by the coronavirus led to significant delays in goods and products arriving at their final destinations as companies scrambled to find new suppliers and logistics routes. This, combined with the increased costs associated with finding new suppliers, has had an impact on the industry.

At the same time, however, there was an increase in demand for certain sectors due to lockdowns and changing consumer habits. For example, E-Liquid manufacturers UK saw a spike in interest as consumers moved more of their purchases online. This shift in sales channels, coupled with the increase in demand for E-Liquids and other vaping products, created an interesting opportunity for growth in a sector that was previously largely overlooked.

The continued pains felt after

Despite some positive signs of growth returning to the industry, there are still several issues that manufacturers face. Supply chain issues remain despite attempts by companies to find new suppliers and logistics routes. Additionally, increased costs due to rising inflation and other global issues have made it difficult for firms to remain competitive in their price points. This has resulted in many companies cutting back on production or halting certain product lines entirely, no doubt resulting in some reduction of jobs and economic activity within the industry.

Growth beginning to return

Despite these issues, the growth of the UK manufacturing industry is beginning to return. The latest quarterly surveys on the state of the sector suggest that while there may be a contraction in 2023, it is an improvement on previous predictions. Additionally, some sectors such as E-Liquid manufacturing are continuing to see steady growth.

We have seen this growth first-hand with a rise in brands looking to work with us in bringing their products to the E-Liquid market. This increased interest in the sector has allowed us to expand our production capacity, during and after the pandemic and offer a whole range of services to brands who are looking for a reliable partner. For example, our shift during the pandemic, to producing and bottling hand sanitising products to help meet the high demand for personal protective equipment products.

To wrap things up

In conclusion, while the UK manufacturing industry is still facing many issues as a result of the pandemic, there are some signs of growth returning. The latest surveys on the state of the sector suggest that things are on the mend, and some sectors more than others, are experiencing extra growth. With continued support from the government and a focus on innovation, the UK's manufacturing industry can look forward to brighter days ahead.

Author Hannah Rubery Categories E-Liquid, White Label Posted on

How Xyfil Helps Create Winning E-Liquid Formulations

Xyfil is a leading vape manufacturer and E-Liquid manufacturer that specializes in creating award-winning flavours for brand owners. We have extensive experience in formulating E-Liquid recipes from scratch and can help you differentiate your products in the crowded vape market. Our team of flavour specialists work closely with brand owners to create unique flavours that stand out from the competition, and our expertise is proven time and again as the brands we work with excel.

Pod Salt wins Best Unusual Flavour at Vaper Expo 2023

For instance, our collaboration with Pod Salt resulted in their recent achievement of the Best Unusual Flavour award at Vaper Expo 2023 - yet another award to their name. The award-winning flavour, White Gummy Bear, is a candy-inspired flavour that stands out with its unique and distinctive profile. This success is a testament to the quality of flavour production and our expert mixologists for helping bring Pod Salt's ideas to life. So, it was no surprise to us when Pod Salt took home the award.

Pod Salt's Nexus range offers a true variety of flavours with unique combinations of fruity, sweet and fresh tastes. The second wave of flavours has proven even more popular with flavours such as: Blue Razz Cherry Blast, Lemon Lime Sorbet, Sweet Strawberry Lemonade, Fresh Raspberry Mojito and Strawberry Banana Rhubarb.

The complexity of developing flavours in a crowded market

Developing flavours that stand out in the vaping market is no easy task. With so many brands producing similar products, it's important to create a unique taste that consumers will remember. At Xyfil, we take this challenge seriously and strive to help brand owners create award-winning flavours that will help differentiate their products in the market. Rarely are flavours as simple as they sound. No two strawberry flavours are the same and it's because of that we can create diversity and open up new tastes that consumers are looking for.

Manufacturing such award-winning flavours start not only with an idea but market research to discover what it is consumers are looking for. Is there a demand for more ice flavours? Or perhaps beverage-inspired concoctions? When we work with our brand partners we work closely together to ensure that the flavour perfectly matches the specifications. Whether it’s light adjustments or a complete overhaul to the flavour, our mixologists are on hand to make your ideas a reality.

In 2023, fruit fusions are proving to be what vapers are looking for with flavours like watermelon, strawberry, raspberry, melon and cherry at the top of the list. Looking forward to 2024, we don't doubt that fruit flavours will remain king in popularity, but perhaps mixed with nostalgic notes to create fruity desserts or fruit candy, will be the next big hit.

White label vs OEM E-Liquid manufacture

Our expertise in white label E-Liquid manufacture allows us to help craft unique flavours for your brand conveniently. We can work with you to create a flavour that is tailored to your brand, or you can select one of our pre-made recipes that will hit the mark. We also offer OEM E-Liquid manufacture which allows you to fine-tune the process for even more customisation. Both methods are a great way to create award-winning flavours that will help set your products apart.

In conclusion

Xyfil is the perfect partner for creating award-winning flavours that will stand out in the vaping market. Our team of flavour specialists has extensive experience in formulating E-Liquid recipes and can help you differentiate your products in the crowded vape market. Whether you are looking for white label or OEM E-Liquid manufacture, our team has the necessary skills and expertise to help you create unique flavours that won't be forgotten. Get in touch today to learn more about our E-Liquid services and how we can help.

Author Hannah Rubery Categories E-Liquid Posted on

How Black Friday Has Evolved in the UK – Plans for 2022

Most know Black Friday as the day of amazing sales that mark the start of Christmas shopping. But over the years Black Friday has changed and no longer is it restricted to just the US.

Originally in the US, Black Friday was named for the financial crash in 1869 but was later coined as the day after Thanksgiving. At first Black Friday held a negative connotation as it was often used to label the Friday after Thanksgiving when there were staff shortages or other issues. But it was regarded as a sales point in the 1950s when it was used to refer to an influx of shoppers the day after Thanksgiving.

Since then, it’s only given rise to the Black Friday movement as becoming a sale-orientated promotion.

Black Friday in the UK

On the flip side, in the UK, Black Friday was still used as a way for the Police and NHS to refer to the Friday before Christmas when there tends to be an influx of emergencies. So, when US-based companies like Amazon and Asda began to hold Black Friday-style promotions, there was an initial worry about the negative connotations behind the name.

It did little to dissuade customers in search of discounts however as it’s quickly grown to outpace the Boxing Day sales which predominantly in the UK, was the most profitable sales day for retail.

The evolution of Black Friday

In the retail world, Black Friday started to become a race between competitors. Who could launch their Black Friday deals first and who could offer the best deals? And as many Black Friday deals moved online with online retail booming during recent years with the pandemic, the ease of creating online promotions allowed for retailers to expand from a day of sales to a week of sales.

Now there are retailers who have Black Friday offers throughout the entire month of November. With pre-Black Friday offers and Black November offers, it’s easily become one of the biggest promotions in the UK.

Before the boom in Black Friday promotions that now can range the entire month, the start of Winter sales was the Black Friday weekend. The shift to longer promotions, it’s made the previous retail calendar somewhat obsolete. Retailers instead have noticed that customers tend to shop earlier/before the holiday season, potentially giving rise to a preference for Black Friday promotions over Boxing Day sales.

With Black Friday sales now lasting longer, retailers have also had to action plans for helping to retain shoppers’ interest. Rather than offering blanket-wide savings across their stores, intermittent offers or promoting product categories on specific days/weeks, help to keep customers interested.

How you can prepare for Black Friday 2022

Stock is going to be one of the most important things to have in mind with your promotions. The last thing you want is for your offers to run out of stock too quickly. Ordering now and getting ahead is best not only for you but for your manufacturer.

Around this time E-Liquid manufacturers will be receiving orders for Black Friday stock and to be able to meet demand, they will need to know the full extent of the demand. This year (2022), our cut-off for Black Friday products to be delivered before the day is September 30th.

When planning your Black Friday offers this year, you may want to take the current inflated cost of living, into consideration. This could potentially mean your standard customers have less disposable income to spend. For the vaping industry, it could mean that marketing around Black Friday is tailored to highlight the savings to be made for those swapping from smoking to vaping.

Although online sales have been booming thanks to the pandemic, customers have been returning to the high street in favour of shopping in person. But there has been a decline in this with the recent cost of living crisis. It’s important to ensure that stores also offer promotions, and offering in-store exclusive offers may help to entice more back to your stores.

If you are looking to stock up before the Black Friday rush, make sure to place your order before the 30th of September, to get your order before Black Friday.

Author Hannah Rubery Categories CBD, E-Liquid, Manufacturing, Regulations, White Label Posted on

British Manufacturer for E-Liquids & CBD

A leading E-Liquid and CBD manufacturer in the UK.

Why should you choose Xyfil for your manufacturing needs? There are a lot of reasons why we make a great fit for those looking to start an E-Liquid or CBD brand. We’ve already helped hundreds of brands take their products to market, including several award-winning names (Pod Salt, Cali Greens and more) that continue be recognised by the industry.

Here are a few of the reasons why you should choose Xyfil for your manufacturing needs.

ISO & GMP certified

Xyfil is one of the very few British E-Liquid manufacturers that has not only been ISO 9001 certified, but GMP certified also. This is a massive step for us in showcasing our commitment to quality and safety.

ISO 9001 sets out the criteria for a quality management system and is a certified standard used by all good quality manufactures. This standard is based on several management principles used to ensure quality. These include: a strong customer focus, motivation, and involvement of top management, plus processes for continual improvement.

ISO 9001 certification ensures that companies provide customers with consistent, good quality products and services. As a manufacturing company, we at Xyfil are proud of our ISO 9001 accreditation as it shows we are consistently pushing to provide our customers with only the very best.

GMP (Good Manufacturing Practice) is often used by many manufacturers as a guideline system for ensuring that products are consistently produced and controlled according to quality standards. It is designed to minimise risks involved in production that cannot be eliminated by testing the final product.

Most companies use this, but few are GMP certified. We have gone the extra mile to ensure that our customers can have the utmost peace of mind with us, and have been certified to GMP standards, showcasing our continued effort in providing the very best possible.

Quality assurance with full traceability

We ensure that your products are in safe hands whether they are manufactured here or delivered to us ready to be bottled and labelled. There are a variety of ways we do this following our ISO and GMP practices, but also through our full traceability process.

At Xyfil, we like to make sure that from start to finish, we have full accountability for every aspect. This includes supply chains and ingredients, to manufacturing and production work, all the way to the creative studio designs and eventual dispatch from our doors. Every step of the way is tracked so that should any errors occur, we can quickly and efficiently find the point of issue and correct it with as little impact on the product as possible.

Versatile toll manufacturing

Xyfil not only offers white label manufacturing and OEM (Original Equipment Manufacturer), but we also operate as a Toll Manufacturer. This essentially means that at whatever point in the process you may require work, we are able to help. Not all who are in the market for a E-Liquid or CBD manufacturer in the UK require the full manufacturing process.

Some may only need the ability to bottle their products, or need the creative aspects such as logos, POS, packaging & labelling. There are some who are looking for help with regarding compliance testing of products to ensure they meet market regulations. No matter the scale of your products or business, no matter the step of manufacturing you are currently in, Xyfil can help.

Bottling

Already have a formulation ready for bottling, but don’t have the means to do so? We can offer our bottling services for any non-edible liquid including E-Liquids, CBD, hand sanitiser and more. With a wide range of bottle solutions that cover many of the industry standard sizes and shapes for E-Liquids, CBD and cosmetic products, there is a bottle/container for everything.

Creative studio

Work with us on your branding, product labels, product packaging and more. Our in-house creative studio is able to offer white label and OEM solutions for your brand. With experts in all things creative, we are able to effectively create stunning product & packaging designs, full media kits including web content, and POS for stores.

Compliance

Seeking regulatory compliance can be tricky and time-consuming, but we make it as simple as possible. Our in-house compliance team are here to help you make sure your products are market-specific and meet the trade licenses of the country you wish to sell in. This includes both E-Liquid and CBD. We are uniquely experienced in securing regulatory approval in the UK, EU and across many international markets including the Middle East.

Adaptable, capable, sustainable

In a market as ever-changing as the vaping industry, it is important to remain versatile and adaptable to changes. Vaping regulations often change around the globe with some having long-standing effects. To be able to remain present as a brand, under these situations can be daunting but it is something that we strive to work with. Whether it be flavour bans, limits on nicotine strength or E-Liquid capacities, Xyfil is capable of rectifying such changes.

Seen before in the application of the TPD regulations in the UK and EU, Xyfil was among the very first to update product lines to create compliant products that were immediately back on shelves for consumers.

Whether regulatory changes mean a flavour ban on all things other than tobacco, Xyfil offer a wide range of tobacco flavours in our white label packages, or new regulations on nicotine-containing products, we are able to adapt and are capable of meeting the new demands quickly and efficiently.

If you think that Xyfil would be a great fit for you, contact us today to find out exactly how we can help you.

Author Hannah Rubery Categories Branding, E-Liquid Posted on

E-Liquid Case Study: The Evolution of Big Tasty

Big Tasty – Big bottles, big flavour, bigger experience.

Designed with big flavours at its heart, Big Tasty has been carefully designed by renowned flavour artists to inspire and delight. With concoctions derived from countries both exotic and rural, take a trip with Big Tasty in a swirl of flavours.

A brand of shortfills, there is a true focus on flavours with these nicotine-free E-Liquids.

The Juiced range focuses on fruity tastes with fruit combinations both juicy and refreshing.

The Blast range delivers delightful icy tones to new fruity mixes that are a cool treat to enjoy.

The Exotic range delivers truly exquisite tastes with exotic flavour blends inspired by sunny shores, paradise islands and places of wonder.

Each range prides itself on delivering authentic flavours and with each inhale you can enjoy a variety of tastes from start to exhale and aftertaste.

Where Big Tasty first began

From the get-go, Big Tasty, a brand exclusively manufactured and produced by us here at Xyfil, was to be a brand of shortfills that focuses on creating unique and inspired flavours. And it certainly has achieved that with the expansive ranges of flavours that continue to prove popular.

If you saw the original Big Tasty packaging however you would be surprised to see that it has since changed. Originally, Big Tasty bottles were wrapped in a metallic label with bright colours and large images of fruit along with a script-style logo. This design was very in-keeping with the popular launches of its time but as time wore on and the market began to change, we re-launched Big Tasty with a whole new look.

A fresh new look and feel

Simplicity and contemporary designs make up the basis of Big Tasty’s new designs. With clean, white designs offset by a modern take on showcasing flavours with geometric shapes to reflect the flavours. These geometric designs are cleverly designed to showcase the fruits in shape and colour, in a simple but pleasing way that almost makes the design a puzzle to be deciphered. Not only this but the logo was redesigned to reflect the principle of the brand, highlighting ‘BIG’ as the focus for the products. Big in flavour and big in size.

Our first iterations showcased a smaller logo atop the product label and packaging, but this was then changed to make the logo slightly larger and more noticeable. Overall, it helped the brand take on a much cleaner, modern look that appeals to mature audiences.

The latest addition to Big Tasty was the newest range, Candy Rush. These flavours combine all things sweet and sour. With tastes inspired by many classic candies and sweets, get transported back to days gone by with each inhale.

How Xyfil can help you manufacture the next best shortfill brand

As one of the leading UK E-Liquid, CBD and personal care manufacturers, we support brands worldwide as they develop. We provide end-to-end white label manufacturing services, helping you develop your brand at every stage from flavour development to the design and production of your liquids. We offer TPD E-liquid compliance, regulatory compliance and E-Liquid analysis so that you can have confidence in the quality and safety of your products.

If you think your brand is due a refresh or re-launch to incite new interest, then Xyfil can help you. We pride ourselves on being able to help you no matter what stage you are at, whether it’s launching a new range, updating existing products or even if you’re just looking for advice. Get in contact with us today to find out how we can help you.

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