Tag Archives: e-liquid

Xyfil Ltd   →  Blog   →  e-liquid
Author Hannah Rubery Categories Compliance, E-Liquid, Regulations Posted on

Disposable Vape Ban in the UK – Single-use vs Reusable

Co-written by Pradip Suwal and Hannah Rubery.

Starting the 1st of June 2025, the UK will implement a nationwide ban on the sale, offering for sale, or possession for sale of all single-use or disposable vapes, both online and in physical stores. This prohibition includes all disposable vapes, regardless of whether they contain nicotine. However, reusable vapes—those that can be recharged and refilled—will remain legal to sell.

The primary goal of this ban is to address the environmental damage caused by single-use vapes, which contribute to litter, waste, and safety hazards such as fires. The legislation applies across all regions of the UK, including England, Scotland, Wales, and Northern Ireland, although enforcement measures may differ between these areas.

Businesses, including retailers and wholesalers, must adapt to the new regulations surrounding vape devices. Under the law, a device will only be deemed reusable if it is both rechargeable and refillable, with easily replaceable components such as coils or pods. Vapes that cannot be refilled or feature non-replaceable parts will be classified as single-use and, therefore, subject to the upcoming ban.

Failure to comply with these regulations could lead to serious consequences, including fines, product confiscation, or even imprisonment. Penalties vary by region, but businesses must ensure their products align with the new standards. Additionally, they should be prepared to provide evidence of compliance during inspections.

In this article, we’ll break down the differences between single-use and reusable vapes, offer clear examples, and highlight which devices will be impacted by the ban taking effect in June 2025.

Single-Use or Disposable Vapes: Explained

Single-use or disposable vapes are designed for one-time use and are meant to be discarded after use. These devices cannot be reused in any capacity. Even if a vape has a rechargeable battery but cannot be refilled with E-liquid, it is still classified as a disposable vape. Similarly, if a vape is refillable but lacks a rechargeable battery, it is also considered single-use.

When is a Vape NOT Rechargeable?

  • It has a battery that cannot be recharged.
  • It features a non-replaceable coil. The coil, which heats the e-liquid, is typically replaceable in reusable vapes, allowing users to replace it or the pod/cartridge that contains it.

When is a Vape NOT Refillable?

  • It uses a single-use container, such as a pre-filled pod, which cannot be replaced or refilled with E-liquid.
  • The container is not designed to be refilled or replaced.

Examples of Single-Use Vapes:

  • Devices with a fixed mouthpiece, tank, and battery, where the liquid and coil are inaccessible—even if the device includes a USB port for recharging.
  • Devices that allow users to refill the tank and recharge the battery but have a non-replaceable, encased coil as the coil cannot be replaced once it burns out.
  • Devices that appear reusable but do not give users the option to purchase refillable E-liquid, pre-filled pods, or replacement coils.

Key Criteria for Reusable Vapes:

For a vape to be classified as reusable, it must meet the following conditions:

  • The battery is rechargeable.
  • The device is refillable with E-liquid.
  • Essential parts, such as coils or pods, can be easily replaced.

Any device that fails to meet these requirements is considered a single-use vape. Under new regulations in the UK, these disposable devices will be banned starting 1 June 2025.

Reusable Vapes: What Sets them Apart?

A reusable vape is specifically designed for multiple uses and must meet the following criteria:

Rechargeable Battery:

The device must feature a rechargeable battery, distinguishing it from single-use, disposable vapes.

Refillable with E-liquid:

It should allow the user to refill it with E-liquid or replace the e-liquid container in one of two ways:

  • Filling the tank or cartridge directly with E-liquid.
  • Inserting pre-filled pods that come with E-liquid already inside.

Replaceable Coil:

If the vape uses a coil to heat the e-liquid and produce vapour, the coil must be replaceable by the average user. This can be done in two ways:

  • Replacing the coil itself.
  • Replacing a pod or tank that contains the coil. For some devices, once the coil within a pod or tank is spent, the entire pod or tank is replaced. Pods or tanks can be either disposable or refillable, depending on the device.

Key Requirement:

Refills—whether in the form of E-liquid bottles or replacement pods—must be readily available for purchase, either online or in-store.

Examples of Reusable Vapes

Refillable Devices:

A device with a refillable chamber, pod, or tank, paired with a rechargeable battery and a replaceable coil. Users can refill the chamber through a designated port, replace the coil directly, and recharge the battery via USB or USB-C.

Pod-Based Devices:

These devices use either pre-filled pods (replaced when empty) or refillable pods (replenished with separately purchased e-liquid). In pre-filled pods, the coil is replaced along with the pod. In refillable pods, users can replace the coil independently. Both types require a rechargeable battery, charged via USB or USB-C.

Compliance Note

Businesses selling reusable vapes are legally required to provide proof of compliance if requested by enforcement authorities. During inspections, they must demonstrate that their products meet the outlined criteria, ensuring the devices are legally defined as "reusable."

Enforcement of the New Regulation

Local regulatory officers will oversee the enforcement of the regulations. For example, in England, local Trading Standards authorities will have the power to impose civil sanctions. These may include issuing stop notices, levying fines of up to £200, and, in severe cases, pursuing legal action that could result in imprisonment for individuals who fail to comply and continue selling prohibited disposables.

For more information regarding specific enforcement for England, and Wales, see the government guidance.

Conclusion

The new regulations surrounding single-use vapes mark a significant step towards reducing environmental waste and promoting sustainable practices. Businesses must ensure they comply with these guidelines to avoid penalties and support a greener future. By adapting to these changes, both retailers and consumers can contribute to a positive impact on the environment.

Author Hannah Rubery Categories E-Liquid Posted on

New Research on Vaping and Cardiac Issues

Quitting cigarettes is crucial, but what about the impact of vaping on heart health? A recent study explores how heart health outcomes differ between those who switched to vaping and those who quit smoking altogether.

We delve into the latest research, discuss its implications for vapers, and dispel common myths. Additionally, we'll share practical tips for maintaining heart health while staying part of the vaping community. Ready to learn more?

Understanding the Study

In the field of scientific research, few studies yield findings as significant as this one. Utilizing data from the Korean National Health Insurance database, researchers set out to investigate the heart health effects of E-cigarette use among smokers with coronary artery disease who had undergone percutaneous coronary intervention (PCI).

Participants were categorized based on their smoking behaviours following PCI, including those who continued smoking traditional cigarettes, those who quit successfully, and those who switched to E-cigarettes. Among the E-cigarette users, some continued dual use with traditional cigarettes, while others exclusively vaped.

The study concentrated on major adverse cardiac events (MACEs), which signal potential issues with heart health. This category includes all-cause death, spontaneous myocardial infarction, and the need for repeat revascularization.

This research not only underscores the potential benefits of E-cigarettes as an alternative but also provides a comprehensive understanding of the implications for heart health, making it both accessible and informative for a wide audience.

Impact on Vapers

Let's examine the key findings—how did E-cigarette users fare compared to those who continued smoking traditional cigarettes?

The study indicates a significant benefit for individuals who switched to E-cigarettes or quit smoking altogether. The cumulative incidence of major adverse cardiovascular events (MACEs) was notably lower among those who switched to E-cigarettes (10%) and those who quit smoking (13.4%) compared to individuals who continued smoking traditional cigarettes (17%).

In simpler terms, opting for E-cigarettes or quitting smoking is associated with a reduced risk of MACEs compared to continuing with traditional smoking.

Furthermore, exclusive E-cigarette users faced a significantly lower risk of MACEs compared to those using both products. In terms of heart health, switching to vaping may not only be a lifestyle change but could also represent a step towards a healthier heart.

Debunking Myths

It's important to address some common misconceptions in the realm of vaping.

Myth 1: Vaping is as harmful to your heart as smoking.

This is not entirely accurate. While vaping does carry risks, studies indicate it may reduce the risk of major adverse cardiac events (MACEs) compared to smoking.

Myth 2: Only quitting smoking improves heart health.

While quitting smoking is an excellent decision, for individuals who find it challenging, switching to E-cigarettes can be a viable alternative with potential heart health benefits. However, it is crucial to remember that vaping is not without risks, and ongoing research is necessary to fully understand its long-term effects.

Myth 3: Vaping eliminates all health risks.

This is incorrect. Although vaping may reduce certain risks compared to smoking, it is not a complete solution. Responsible use, awareness of potential risks, and staying informed are essential.

Understanding these alternatives is key to making informed decisions about your health. Stay updated with the latest research and make wise choices for your wellbeing.

Conclusion

In the continuously evolving realm of vaping, where innovation meets tradition, recent research on heart health offers intriguing insights. Transitioning from traditional cigarettes to vaping could potentially provide heart health benefits comparable to quitting smoking entirely. Nevertheless, vapers should remain aware of the complexities and challenges associated with this lifestyle.

The decision to vape should be informed by thorough research, balanced with responsible practices, and motivated by a commitment to overall well-being. With the right knowledge, individuals can make decisions that align with their health objectives while enjoying the vaping experience.

Author Hannah Rubery Categories Compliance, E-Liquid, Manufacturing, Regulations Posted on

Stay Ahead of the Ban: Transition to E-Liquids with Xyfil

The vaping industry is a dynamic and rapidly evolving sector, constantly moulded by technological advancements, consumer trends, and regulatory changes. With discussions currently underway regarding a potential ban on disposable vapes in the UK, staying abreast of these regulatory shifts is crucial for longevity and success in this fast-paced market. It is more imperative than ever to consider strategic adjustments to your brand's product offerings, ensuring compliance with future regulations while meeting changing consumer demands.

Talks of a potential disposable vape ban in the UK

The ongoing discussions about a potential ban on disposable vapes in the UK are gaining momentum, fuelled by two primary concerns - underage vaping and environmental waste. Policymakers are increasingly mindful of the allure these easily concealed, flavoured devices may hold for young people, sparking fears of a new generation developing nicotine addictions.

Simultaneously, environmental implications associated with these products' disposal are raising eyebrows, as they contribute to electronic waste with their single-use nature. The situation mirrors developments in France, where authorities are actively considering a similar ban. These discussions could potentially herald a significant shift in the vaping industry landscape, affecting both manufacturers and consumers alike.

France has already begun proposing a disposable vape ban, and with UK figureheads echoing these sentiments, it might only be a matter of time before similar measures are implemented here. To ensure your brand stays ahead of this potential ban, now is the time to consider transitioning from disposable vapes, or broadening your brand, to E-Liquid products.

Why shifting to 10ml E-Liquid could benefit your brand

The proposed ban on disposable vapes could leave many brands scrambling to find suitable alternatives. However, with Xyfil's expertise as a leading E-Liquid manufacturer in the UK, this transition can be seamless and beneficial for your brand.

Shifting from disposable devices to 10ml E-Liquid bottles offers several advantages, such as:

  • Compliance with potential future regulations: Restructuring your product offerings now will ensure your brand is ahead of any potential regulations, preventing any disruptions to your business in the future.
  • Catering to changing consumer demands: There is a growing focus on cost-cutting for customers thanks to the cost of living crisis, and E-Liquid offers more for their money.
  • More room for development and customisation: With E-Liquid, your brand can offer a range of flavour options and nicotine strengths, catering to a diverse customer base. Additionally, you have the freedom to experiment with different formulations.

How Xyfil can help you transition from disposable vapes

At Xyfil, we understand that transitioning from disposable vapes may seem daunting. However, we have streamlined our services to make this transition as smooth and efficient as possible.

As a leading vape manufacturer in the UK, we offer:

  • Streamlined production and packaging services: We can take your ready-made formulations and bottle them into high-quality, bespoke packaging that suits your brand's aesthetic.
  • Award-winning nicotine salts: Our premium nicotine salts provide a smoother, more satisfying hit for consumers.
  • ISO & GMP certified facilities: Our state-of-the-art production facilities adhere to the highest quality standards, ensuring your brand's products are of the utmost quality and safety.
  • Over ten years of experience in helping hundreds of brands in the UK and overseas to develop their E-Liquid brands, including the renowned UK brand Pod Salt.
  • Complete traceability with your products to ensure the quality of your products and adhere to the brand.
  • Bespoke services that can help you with compliance and regulations around the world, bottling for other products or existing formulas and a respected R&D department to help you elevate your brand further.

Make the switch to E-Liquids with Xyfil today and ensure your brand remains ahead of any potential disposable vape ban in the UK. Contact us now to learn more about our services and how we can help your brand thrive in the ever-changing vaping industry.

Author Hannah Rubery Categories E-Liquid, Regulations Posted on

New Progressive Vaping Laws in the Philippines Welcomed

Vaping regulations change each year and differ around the globe. Some countries offer much tighter restrictions than others, and some regulations change to the detriment of vapers. However, the recent moves from the Philippines government have been welcomed by vaping activists.

Earlier in the year, legislation was proposed to make changes to the vaping laws in the country, and as of July 25, the bill became law.

What is the updated law for vaping now?

The most important takeaway from the updated law is that it legitimizes the use of vapes as a means for quitting smoking. This helps put the Philippines in line with most of Europe, setting them apart as one of the very few Asian countries to have reasonable vaping regulations.

The new laws allow for nicotine strengths of up to 65mg/ml (6.5%) and lowers the legal age of purchase from 21 to 18. These of course offer great benefits for customers who feel the need for higher strengths and help introduce aid for smokers aged 18-21.

In the Philippines, the legal age for buying cigarettes had always been 18 meaning that until this legislation changed, young smokers had at least 3 years of smoking before being able to legally purchase vapes. The hope is therefore that these changes will help 16 million smokers in the country, including the youngest adult smokers.

These changes also include restrictions on where vaping products can be sold and penalties for stores and online retailers for selling to minors. In a move similar to the UK and Europe, they have also restricted advertising with social media influencers and celebrities.

Another slight change to the laws revolves around flavours. Although the law does not ban flavours outright (a ban on flavours other than menthol and tobacco already exists), it prohibits labels and advertising that use flavour descriptors that may appeal to minors. This includes wording such as those relating to fruit, candy, desserts or cartoon characters.

One of the biggest changes is the change in the authority of who manages vaping. Rather than the FDA, the Department of Trade and Industry (DTI) will have control over the regulations on vaping and heated tobacco products.

The politics behind the changes

At the time of the bill first being introduced, there were some parties who disagreed with the proposed changes including the Philippines Department of Health. However, the FDA had previously angered many after it was revealed that American billionaire Michael Bloomberg attempted to influence Philippines policies with money sent to anti-vaping groups.

The bill was also under review at the same time as the presidency began to change hands, suggesting that possibly it flew under the radar.

Here's hoping that the Philippines continue to trial the new regulations and allow time for them to work, without bending under opposition that aims to oppress vaping as a quit-smoking tool.

The impact of the law changes on manufacturers and brands

As part of the improved regulations, the importation, manufacture, sale, packaging and distribution have also been overhauled. These have been brought in line with internationally accepted standards. But there are still some regulations that brands need to be aware of if they wish to take their products to the Philippines.

For one, the flavour ban restricts vape products to menthol and tobacco flavours only. These also cannot be labelled with fruity/candy/dessert names. Therefore, brands should be careful of product labels, flavour names and flavour descriptions.

Although some tobacco flavours may have naturally fruity tones, they should not be used as a descriptor. With the change of the legal vaping age from 21 to 18, age restriction labels on products will also require updating.

How Xyfil can help E-Liquid brands as a Toll Manufacturer

We pride ourselves in being able to help you through any and every step of the process, from concept to shelf. Whether you’re new to the business and want to take your first steps into creating an E-Liquid brand, looking for an E-Liquid manufacturer in the UK to develop your products, or have an existing product that needs some re-work. We’re here to help.

Our services cover all aspects of manufacturing, including white label and OEM, and compliance. We offer expert teams who can develop unique flavours, manufacture and produce your E-Liquids, bottle and label your products, and even offer a creative studio that can develop/update packaging, labels, logos and POS.

As a leading E-Liquid manufacturer in the UK, Xyfil has the trust of the many brands we have already helped take to market in the UK, EU and overseas. Get in contact with us today to see how we can help you.

Author Hannah Rubery Categories Branding, E-Liquid Posted on

E-Liquid Case Study: The Evolution of Big Tasty

Big Tasty – Big bottles, big flavour, bigger experience.

Designed with big flavours at its heart, Big Tasty has been carefully designed by renowned flavour artists to inspire and delight. With concoctions derived from countries both exotic and rural, take a trip with Big Tasty in a swirl of flavours.

A brand of shortfills, there is a true focus on flavours with these nicotine-free E-Liquids.

The Juiced range focuses on fruity tastes with fruit combinations both juicy and refreshing.

The Blast range delivers delightful icy tones to new fruity mixes that are a cool treat to enjoy.

The Exotic range delivers truly exquisite tastes with exotic flavour blends inspired by sunny shores, paradise islands and places of wonder.

Each range prides itself on delivering authentic flavours and with each inhale you can enjoy a variety of tastes from start to exhale and aftertaste.

Where Big Tasty first began

From the get-go, Big Tasty, a brand exclusively manufactured and produced by us here at Xyfil, was to be a brand of shortfills that focuses on creating unique and inspired flavours. And it certainly has achieved that with the expansive ranges of flavours that continue to prove popular.

If you saw the original Big Tasty packaging however you would be surprised to see that it has since changed. Originally, Big Tasty bottles were wrapped in a metallic label with bright colours and large images of fruit along with a script-style logo. This design was very in-keeping with the popular launches of its time but as time wore on and the market began to change, we re-launched Big Tasty with a whole new look.

A fresh new look and feel

Simplicity and contemporary designs make up the basis of Big Tasty’s new designs. With clean, white designs offset by a modern take on showcasing flavours with geometric shapes to reflect the flavours. These geometric designs are cleverly designed to showcase the fruits in shape and colour, in a simple but pleasing way that almost makes the design a puzzle to be deciphered. Not only this but the logo was redesigned to reflect the principle of the brand, highlighting ‘BIG’ as the focus for the products. Big in flavour and big in size.

Our first iterations showcased a smaller logo atop the product label and packaging, but this was then changed to make the logo slightly larger and more noticeable. Overall, it helped the brand take on a much cleaner, modern look that appeals to mature audiences.

The latest addition to Big Tasty was the newest range, Candy Rush. These flavours combine all things sweet and sour. With tastes inspired by many classic candies and sweets, get transported back to days gone by with each inhale.

How Xyfil can help you manufacture the next best shortfill brand

As one of the leading UK E-Liquid, CBD and personal care manufacturers, we support brands worldwide as they develop. We provide end-to-end white label manufacturing services, helping you develop your brand at every stage from flavour development to the design and production of your liquids. We offer TPD E-liquid compliance, regulatory compliance and E-Liquid analysis so that you can have confidence in the quality and safety of your products.

If you think your brand is due a refresh or re-launch to incite new interest, then Xyfil can help you. We pride ourselves on being able to help you no matter what stage you are at, whether it’s launching a new range, updating existing products or even if you’re just looking for advice. Get in contact with us today to find out how we can help you.

Author Hannah Rubery 1 Comment on E-Liquid Case Study: The Evolution of Pod Salt Categories Case Studies, E-Liquid, Manufacturing Posted on

E-Liquid Case Study: The Evolution of Pod Salt

What is Pod Salt and what does Pod Salt do?

Pod Salt is a British-made E-liquid brand exclusively produced and manufactured by us here at Xyfil. Created with the intention of building the first step in helping smokers quit, Pod Salt is committed to helping smokers quit tobacco. Dedicated to Nicotine Salt and dedicated to providing a less harmful alternative to cigarette smoking.

The Nicotine Salt formula that is Pod Salt’s base, is a revolutionary method of nicotine delivery. Smoother, faster and stronger with greater satisfaction for vapers, Pod Salt delivers what people need. And our formula has proven top of its class, forming the basis of many other popular Nicotine Salt ranges.

Since its launch in 2018, Pod Salt has come leaps and bounds focusing on quality and the products that are in demand. From developing unique flavours to upgrading to pharmaceutical grade manufacturing equipment, to branching out in the UAE as the first E-Liquid brand with ESMA compliance. Pod Salt continues to be a premium brand that tailors to the individual needs of vapers and prides itself on being a brand that is trustworthy and honest. We know that Pod Salt will satisfy the cravings and certainly Hit the Spot.

What does Pod Salt have to offer?

Versatile offerings from Pod Salt take the smoker on the journey from quitting cigarettes, to eventually quitting vaping.

The Core range of 10mls are high in demand with flavours that everyone can enjoy from fresh fruit to cooling mint to classic tobacco flavours. The perfect companion for any vaper looking to Hit the Spot.

The Nexus range features totally unique flavour combinations inspired by the world around us from sun-soaked shores to mountain tops. Tailored to adventurous vapers who enjoy complex flavours, Nexus is available as 10ml Nic Salts and nicotine-free shortfills.

Fusions is the blending of Pod Salt’s quality Nicotine Salts and familiar flavours from popular brands. This collaboration range adds a new twist to popular favourites like Doozy, Pacha Mama, Marshmallow Man 3 and more.

Meeting the demand for more convenient vaping options, we launched Pod Salt GO before improving the device and flavours with GO 600. The disposable vape devices boast our UK-made E-Liquid and continue to deliver a premium vaping experience at little cost, and in a convenient way for newcomers to vaping.

We also cater for markets outside of the UK with a wide variety of products such as Subo, the sub-ohm specific range of E-Liquids, and flavour concentrates. With different regulations across the globe, our Pod Salt ranges include larger capacity and higher strength products for those overseas. Pod Salt's product list expands into various sized disposable devices and even the revolutionary PS ONE pod kit available exclusively in the UAE.

Award-winning and globally recognised

Since 2019, Pod Salt continues to be recognised for excellence with our first award, ‘Best Salt Nic winner’ from Vape Jam 2019.  From then we went on to receive awards for ‘Best Salt Nic’ from Vapouround Awards in 2021 and ‘Best Salt Nicotine Range’ in 2022. And recently, Pod Salt took home the ‘Best Tobacco’ flavour range from the World Vape Show Awards.

Not only do we continue to see Pod Salt’s achievements recognised each year, but our reach also continues to grow. As a globally recognised brand, Pod Salt is quickly becoming a worldwide brand known for its premium quality, look and feel. Pod Salt has grown into a brand that consumers and traders know they can trust. Our products are stocked in: Abu Dhabi, Iceland, Lithuania, Spain, Georgia, Ireland, Pakistan, Sweden, Germany, Israel, Saudi and many more.

The next step for Pod Salt

Where can Pod Salt grow next? We continue to strive for the next answer to the question that has yet to be asked, innovating, and pushing Pod Salt’s core ideals further. In a market like the vaping industry, there is always room for growth and changes in direction. Currently, the demand is for disposables, but we believe that this will soon shift in a new direction, and we are already well on our way to developing and announcing this new step.

Keep up to date with Pod Salt’s latest products with us here at Xyfil, or by following Pod Salt on LinkedIn. Get in contact with us today to find out how we can help you create a brand that takes the vaping market by storm.

Author Hannah Rubery Categories E-Liquid, Manufacturing, White Label Posted on

Most Popular E-Liquid Flavours for 2022

The vaping market is often flooded with flavours, new variations of well-loved fruits, re-imaginings of flavours you thought you knew and inspired combinations that create new experiences. Last year the most popular flavour for vape juice was certainly raspberry, or blue raspberry to be precise. What’s not to love about the soft, sweet taste of raspberries or zingy blue raspberry?

Keep in the loop with the most in-demand flavours with us here at Xyfil.

This year’s in-demand flavour

It may come as no surprise that vapers are choosing to revisit beverage flavours this year. Maybe it’s the taste of nostalgia vapers are craving but soda/beverage E-Liquids are proving popular for 2022.

What’s great for brands is the variety of flavours available in the beverage section to choose from. The top two are certainly Cola and Lemonade, flavours that have been done before, but the introduction of flavours combined with these have taken the market by storm.

Flavours like Cola Lime and Pink Lemonade are dominating and it’s not hard to see why. These fun and fruity flavours can often be enjoyed all day long, as long as the sweetness is managed well. Creating the familiar fizzy taste is certainly a challenge for any flavour mixologist but making the flavours as accurate as possible is paramount. But you don’t have to stop just there with Cola Lime, there are a variety of flavours that compliment Cola perfectly and can be found in other places outside of the vaping market.

Have you thought about the next big Cola flavour? Perhaps the next flavour you should be creating Is Cola Cherry? Or perhaps Vanilla Cola for those looking to create a smoother taste? The possibilities are almost endless and Xyfil can help take you on that flavour journey.

Develop your next beverage E-Liquid with Xyfil

Our in-house mixologists create the flavours you want and vapers desire. We welcome the challenge to create new and never-seen-before flavours or impressive new twists on those familiar favourites that hook vapers from the first puff. With thousands of high-quality ingredients to create hundreds of flavours, every flavour we create is unique to each brand. We ensure that each flavour is somewhat unique in some way be it in sweetness, underlying flavours, strength and more.

Are you looking to develop your next E-Liquid brand with a leading UK E-Liquid manufacturer? Take the next step and develop your beverage vape juice with Xyfil for premium quality tailored to you.

Check out our white label vape juice beverage flavours, or work with us to create your own bespoke beverage E-Liquid.

Author Hannah Rubery Categories E-Liquid, Manufacturing, Production Posted on

How We Help You Develop Your Flavours – Flavour Development

One of the vital aspects of product development and E-Liquid manufacture is of course the flavours. Flavours are what set E-Liquids truly apart and secure brand loyalty with flavours that are well-received and well-loved by users. Of course, the vaping industry is full of products with similar flavours which can make it hard to get your products to stand out. That’s where we step in.

Suleman Umar, Product Developer Manager

“We are here to support your brand every step of the way. No matter what your product is or what services you require from us, I’ll be your first point of call in helping develop your products to the specifications you need.”

As a product development manager, I’m involved in most aspects of product creation. From market research, development, compliance, budget control, flavour creation, and working alongside our creative studio to get the perfect look that symbolises what the products are – I’m there the entire way.

Having in-depth knowledge of compliance within the industry, across various countries, helps accelerate the development of flavours that are guaranteed to be approved by consumers and respective authorities. Not only that, but I work exclusively with many of our clients to produce their award-winning brands, develop new flavours never-seen-before and provide insights into the industry.

What does the Flavour Development Department do?

The journey always begins with a customer brief handed to us by the sales team. This usually relays all the necessary information from a customer that they’re looking to receive from us, be it flavour profiles, certain ingredients, overall theme etc. We then create a checklist to go through for flavour development – is the flavour intended to be candy sweet or subtly sweet? Is the flavour complex or simple? Is it a combination of flavours?

This process itself can be lengthy as we must first develop the flavour, especially if it’s a new or a unique variation – this is often the most challenging and rewarding type of flavours to create. Once we’ve put together the flavour it must then be tested with the customer, and this can go back and forth a few times until the perfect flavour is made. Even the slightest adjustment can mean a lot in terms of flavour – if it’s not quite got that fruity sweet flavour the customer imagined then we work on it some more to ensure it does.

We specialise in providing what the customer wants and need. Every flavour we create will be somewhat unique to them; a specific flavour profile that won’t be available elsewhere. Even with common flavours like fruits or menthol, we like to ensure that your flavours stand out from the crowd. And with over 2000 flavours already created, there’s still a lot of room for variety.

What does the Flavour Development department have to offer?

Here at Xyfil, we offer a truly unique, customer-focused service that puts the customer at the forefront of every decision. No matter which department you are dealing with, including Flavour Development and R&D, our goal is to make sure that you get exactly what you need. I love tinkering with flavours so when customers come forward with requests for unusual flavours, I’m more than happy to get working on them. No flavour is too strange and making each flavour unique to a brand is crucial.

You can always expect communication with us as we are very hands-on with helping our customers. There’s a reason why our customers develop with us and keep coming back, and it’s our guarantee to provide customers with exactly what they want. Whether it’s white label manufactured E-Liquids and CBD, or OEM, we aim to provide any service a customer may need when looking to take a product to market. The Flavour Development team is here to help you create unique flavours and, combined with our other departments, help you develop products that fly off the shelves.

Author Hannah Rubery Categories Case Studies, E-Liquid Posted on

E-Liquid Brand Case Study: Drop E-Liquids

Who are Drop E-Liquids?

Drop E-Liquids offer a range of fantastical fruit flavour combos that create sweet and sharp, refreshing vapes. Fruit Drop aims to create authentic fruit flavours that vapers crave and create exciting fruit blends you can’t get anywhere else. They also include a range of candy-inspired flavours called Sweet Drop, focusing on classic British sweet flavours.

Fruit Drop boasts flavours such as Citrus Lychee Ice, Passion Fruit Mango & Pineapple and Grapefruit Blood Orange. There are even a couple of candy-inspired flavours as part of their Sweet Drop range from Drumstick to the classic Rhubarb & Custard.

This range of E-Liquids is offered as 100ml shortfills with a 70/30 (VG/PG) ratio that is ideal for Sub-Ohm vaping.

With a simplistic design, these E-Liquids can seem unassuming, but the minimalist approach works well in drawing the eye to their signature ‘drop’ design. Each drop features a distinct blend of colours that suggest the flavours of each bottle.

Who manufactures Fruit Drop?

Drop E-Liquids are manufactured here in the UK by Xyfil Ltd, a premium UK manufacturer of E-Liquid and CBD products. We work with Drop E-Liquids to provide the base ingredients for their chosen flavour profiles, to create unique blends you’ll find nowhere else. To make sure the flavours are authentic we only use premium food-grade ingredients sourced from the UK and overseas. Some brands choose a specific flavour blend to create a very specific type of profile, while others choose a flavour for us to recreate. We are able to work with as much or as little information towards a brand’s vision to help them create the product they wish to take to market.

All E-Liquids are mixed and bottled in our ISO 9001 accredited facilities which go through stringent checks to ensure the safety and quality of each batch. Throughout the process we work closely with Drop E-Liquids to make sure that flavours remain consistent, and that the brand’s image remains the same throughout the process. A premium brand means premium quality. In such a large market where flavours mean everything, coming up with new and unique blends is what sets brands apart. Ensuring that the flavour blends match up to a brand’s expectations is key.

Drop E-Liquids provide their own artwork for their shortfill bottles, which we apply during the production process. Some brands require us to design and create their ideal packaging and logos. Drop E-Liquids however already had a clear image of their intended packaging. Applying a brand’s existing artwork to the products we manufacture for them is but one part of the bespoke service we can provide.

From the ground up to the store shelf

Xyfil offers a bespoke manufacturing service for E-Liquids and CBD products, with a choice of white label or OEM (Original Equipment Manufacturer). No matter what step of the process your product is at, be it production, manufacturing, or development, Xyfil can help take your brand from paper to reality.

We work closely with our customers to ensure their vision becomes a reality whether it’s in flavour development, production, bottling, packaging, or any stage of the process. If you are looking for help with E-Liquid compliance and regulations, we are also able to provide this service by submitting compliance for you or guiding your brand on the right path.

If you’d like to work with us to manufacture your next premium E-Liquid brand, get in touch today to find out more.

Author Hannah Rubery Categories Compliance, E-Liquid Posted on

Raids on Vape Stores in the UK – The Importance of Compliance

Recently, vape stores in the UK are seeing visits from Council and Police members in a surge to crackdown on illegal vape products. Up and down the country some vape stores are finding themselves missing thousands of pounds worth of goods. This is due to some vape stores selling products that are illegal by UK trading standards. Which has left a few store owners with fines to pay and lessons to be learnt.

Stores around the UK cleared of illegal vape products

Vaping has reached all-time high popularity in the UK with new products added to the market around the clock. Especially with the rise in disposable vape devices, the market has certainly seen an explosion of interest from brands looking to add their own disposables. To keep up with demand shelves are being heavily stocked with the products that consumers are looking for. But in the midst of the rush it’s easy for non-compliant products to slip through.

In the UK there have been numerous cases of vapers using illegal and sometimes counterfeit products. Not only is this harmful to customers but also to brands of counterfeited products, stores that sell them unknowingly and the vaping industry as a whole.

Only recently, a vape store on Oxford Street, Westminster, was cleared of £100,000 worth of items from their shelves. These counterfeit and illegal goods were removed by Met Police and Westminster City Council with a variety of these products pertaining to vapes. These were disposables that were counterfeit along with products not suitable for UK retail due to not meeting compliance requirements.

What are the legal requirements for selling in the UK?

If products are TPD/TRPR compliant there will be several key factors that you can easily look out for.

  • Disposables and vape kits will have a max capacity tank of 2ml.
  • The max strength nicotine allowed in the UK is 20mg/ml.
  • Packaging should include UK manufacturer’s contact details and name.
  • Packaging should include all necessary warnings.
  • Must be registered on the MHRA’s (Medicines and Healthcare Products Regulatory Agency) website.

For the full list of regulations, you can read the UKVIA’s (United Kingdom Vaping Industry Association) concise guide for compliant disposable vapes here.

How you can be careful when selling vape products

Avoiding illegal and counterfeit products means you avoid potential losses and fines. The biggest issue in the UK vaping market is certainly high strength vapes or those with bigger capacity than is legally allowed. If a product is more than 20mg/ml (2%) or has a capacity greater than 2ml, then it cannot be legally sold in the UK. Check out these top tips on how to sell vapes legally in the UK.

Restrictions and regulations across the globe differ meaning that it’s quite easy for higher strength vape products to exist legally. For example, for products in the UAE the max capacity of vape tanks is no more than 10ml. Although these are legal for sale in the UAE, they are not in the UK, and sometimes this confusion can lead to incorrect products being stocked on shelves.

Compliance made easy with Xyfil

Navigating compliance can be challenging with the many regulations and differences between countries. Here at Xyfil we have a dedicated compliance team that ensure our brands and the brands of our partners, are compliant with whatever market they wish to sell in. If you’re looking to create your own UK-compliant brand of E-Liquids and vape products, you can contact us to find out more, and make the most of our award-winning, premium products. If you’re looking to stock the products we manufacture, you can talk with our sister company My Vapery who can offer you premium, UK-compliant products that customers want.

1 2 3