Tag Archives: oem e liquid

E-Liquid Case Study: The Evolution of Pod Salt

What is Pod Salt and what does Pod Salt do?

Pod Salt is a British-made E-liquid brand exclusively produced and manufactured by us here at Xyfil. Created with the intention of building the first step in helping smokers quit, Pod Salt is committed to helping smokers quit tobacco. Dedicated to Nicotine Salt and dedicated to providing a less harmful alternative to cigarette smoking.

The Nicotine Salt formula that is Pod Salt’s base, is a revolutionary method of nicotine delivery. Smoother, faster and stronger with greater satisfaction for vapers, Pod Salt delivers what people need. And our formula has proven top of its class, forming the basis of many other popular Nicotine Salt ranges.

Since its launch in 2018, Pod Salt has come leaps and bounds focusing on quality and the products that are in demand. From developing unique flavours to upgrading to pharmaceutical grade manufacturing equipment, to branching out in the UAE as the first E-Liquid brand with ESMA compliance. Pod Salt continues to be a premium brand that tailors to the individual needs of vapers and prides itself on being a brand that is trustworthy and honest. We know that Pod Salt will satisfy the cravings and certainly Hit the Spot.

What does Pod Salt have to offer?

Versatile offerings from Pod Salt take the smoker on the journey from quitting cigarettes, to eventually quitting vaping.

The Core range of 10mls are high in demand with flavours that everyone can enjoy from fresh fruit to cooling mint to classic tobacco flavours. The perfect companion for any vaper looking to Hit the Spot.

The Nexus range features totally unique flavour combinations inspired by the world around us from sun-soaked shores to mountain tops. Tailored to adventurous vapers who enjoy complex flavours, Nexus is available as 10ml Nic Salts and nicotine-free shortfills.

Fusions is the blending of Pod Salt’s quality Nicotine Salts and familiar flavours from popular brands. This collaboration range adds a new twist to popular favourites like Doozy, Pacha Mama, Marshmallow Man 3 and more.

Meeting the demand for more convenient vaping options, we launched Pod Salt GO before improving the device and flavours with GO 600. The disposable vape devices boast our UK-made E-Liquid and continue to deliver a premium vaping experience at little cost, and in a convenient way for newcomers to vaping.

We also cater for markets outside of the UK with a wide variety of products such as Subo, the sub-ohm specific range of E-Liquids, and flavour concentrates. With different regulations across the globe, our Pod Salt ranges include larger capacity and higher strength products for those overseas. Pod Salt's product list expands into various sized disposable devices and even the revolutionary PS ONE pod kit available exclusively in the UAE.

Award-winning and globally recognised

Since 2019, Pod Salt continues to be recognised for excellence with our first award, ‘Best Salt Nic winner’ from Vape Jam 2019.  From then we went on to receive awards for ‘Best Salt Nic’ from Vapouround Awards in 2021 and ‘Best Salt Nicotine Range’ in 2022. And recently, Pod Salt took home the ‘Best Tobacco’ flavour range from the World Vape Show Awards.

Not only do we continue to see Pod Salt’s achievements recognised each year, but our reach also continues to grow. As a globally recognised brand, Pod Salt is quickly becoming a worldwide brand known for its premium quality, look and feel. Pod Salt has grown into a brand that consumers and traders know they can trust. Our products are stocked in: Abu Dhabi, Iceland, Lithuania, Spain, Georgia, Ireland, Pakistan, Sweden, Germany, Israel, Saudi and many more.

The next step for Pod Salt

Where can Pod Salt grow next? We continue to strive for the next answer to the question that has yet to be asked, innovating, and pushing Pod Salt’s core ideals further. In a market like the vaping industry, there is always room for growth and changes in direction. Currently, the demand is for disposables, but we believe that this will soon shift in a new direction, and we are already well on our way to developing and announcing this new step.

Keep up to date with Pod Salt’s latest products with us here at Xyfil, or by following Pod Salt on LinkedIn. Get in contact with us today to find out how we can help you create a brand that takes the vaping market by storm.

Choosing Xyfil to Manufacture Your E-Liquids

A crucial part of the business is ensuring that there are processes in place that help avoid unexpected problems causing delays in production. And if the Covid pandemic taught us one thing, there are many industries and manufacturers who do not have these in place. Ensuring your manufacturer can navigate unexpected problems and provide what you need is essential, even more so in the current climate.

Identifying issues in your manufacturing line

Speak with your shop floor workers, supervisors, and those who deal with your products daily and see where there are any shortfalls. It could be a poor ingredient, problems with packaging, delays with your product manufacture – any issue that is impacting your production could potentially be a cash drain.

Or it could be that you manufacture for yourself and are looking to expand but notice your limitations. Buying new equipment, hiring new workers, increasing warehouse space etc; all of which quickly start to add up cost-wise.

Providing services you need when you need it

Working with a good manufacturer helps to take the stress out of otherwise tedious aspects of E-Liquid manufacture. This gives you more time to focus on other areas like networking and getting your products to the store.

Here at Xyfil, we offer a completely bespoke service aimed at helping you no matter what stage your products are currently at. If you’re conscious of producing your E-Liquids, we are able to work with any liquid you provide to bottle, test and package. We have helped many brands with our bespoke bottling services, with complete attention to the safety and quality of their products and intellectual property.

If your problems lie within the production of your E-Liquids, you can make the most out of our quality ingredients and award-winning flavours. We offer white label E-Liquid manufacture and OEM E-Liquid manufacture to suit your needs. Make the most of our premium Nicotine Salt formula that continues to set the bar in quality and performance.

Perhaps you’ve already produced your products but lack the means to package, test and ensure compliance? Xyfil offers the abilities of our in-house compliance team to ensure your products meet the regulations for the market you are looking to target. And combined with our creative studio we can create/edit packaging to regulatory needs including translation - we can help you hit any market in the UK, EU, US or the Middle East.

Why you can trust Xyfil

It’s no secret that the pandemic hit manufacturing hard. Problems with countries closing borders created issues with supply chains that wreaked havoc on manufacturing output. Many companies saw decreases in the products they could create due to a lack of resources. Xyfil was not one of them. Due to the many procedures put in place to deal with unthinkable problems, we had already implemented alternative supply lines. Many ingredients are outsourced from other countries, but during this time, resources pulled from within the UK became vital. Because of our numerous risk management strategies, we never lost a day of production during the lockdowns.

When it comes to protecting your IPs, we continue to provide excellent care by ensuring the confidentiality of your flavours/recipe. We always like to go the extra mile and ensuring your intellectual property is protected, is no different. During the lab processes and producing your E-Liquids, we provide codenames for ingredients that thereby limit the number of people who know the exact formula.

Learn about how we’ve worked closely with many top-quality brands in our case study articles.

E-Liquid Brand Case Study: Drop E-Liquids

Who are Drop E-Liquids?

Drop E-Liquids offer a range of fantastical fruit flavour combos that create sweet and sharp, refreshing vapes. Fruit Drop aims to create authentic fruit flavours that vapers crave and create exciting fruit blends you can’t get anywhere else. They also include a range of candy-inspired flavours called Sweet Drop, focusing on classic British sweet flavours.

Fruit Drop boasts flavours such as Citrus Lychee Ice, Passion Fruit Mango & Pineapple and Grapefruit Blood Orange. There are even a couple of candy-inspired flavours as part of their Sweet Drop range from Drumstick to the classic Rhubarb & Custard.

This range of E-Liquids is offered as 100ml shortfills with a 70/30 (VG/PG) ratio that is ideal for Sub-Ohm vaping.

With a simplistic design, these E-Liquids can seem unassuming, but the minimalist approach works well in drawing the eye to their signature ‘drop’ design. Each drop features a distinct blend of colours that suggest the flavours of each bottle.

Who manufactures Fruit Drop?

Drop E-Liquids are manufactured here in the UK by Xyfil Ltd, a premium UK manufacturer of E-Liquid and CBD products. We work with Drop E-Liquids to provide the base ingredients for their chosen flavour profiles, to create unique blends you’ll find nowhere else. To make sure the flavours are authentic we only use premium food-grade ingredients sourced from the UK and overseas. Some brands choose a specific flavour blend to create a very specific type of profile, while others choose a flavour for us to recreate. We are able to work with as much or as little information towards a brand’s vision to help them create the product they wish to take to market.

All E-Liquids are mixed and bottled in our ISO 9001 accredited facilities which go through stringent checks to ensure the safety and quality of each batch. Throughout the process we work closely with Drop E-Liquids to make sure that flavours remain consistent, and that the brand’s image remains the same throughout the process. A premium brand means premium quality. In such a large market where flavours mean everything, coming up with new and unique blends is what sets brands apart. Ensuring that the flavour blends match up to a brand’s expectations is key.

Drop E-Liquids provide their own artwork for their shortfill bottles, which we apply during the production process. Some brands require us to design and create their ideal packaging and logos. Drop E-Liquids however already had a clear image of their intended packaging. Applying a brand’s existing artwork to the products we manufacture for them is but one part of the bespoke service we can provide.

From the ground up to the store shelf

Xyfil offers a bespoke manufacturing service for E-Liquids and CBD products, with a choice of white label or OEM (Original Equipment Manufacturer). No matter what step of the process your product is at, be it production, manufacturing, or development, Xyfil can help take your brand from paper to reality.

We work closely with our customers to ensure their vision becomes a reality whether it’s in flavour development, production, bottling, packaging, or any stage of the process. If you are looking for help with E-Liquid compliance and regulations, we are also able to provide this service by submitting compliance for you or guiding your brand on the right path.

If you’d like to work with us to manufacture your next premium E-Liquid brand, get in touch today to find out more.

E-Liquid Brand Case Study: Supergood

Who is Supergood?

Supergood is an award-winning brand of Nicotine Salts and shortfills that specialise in delivering big flavours, and premium vaping experiences. Founded through friendship and a passion for vaping, Supergood has quickly risen to become one of the most popular brands out there.

With many award-winning flavours under its belt, Supergood features dessert and cocktail ranges that focus on flavour combinations unlike any other. Tall, dark and handsome, their dessert flavours offer waves of buttery sweetness unique to their brand. Or if you are looking for something light and refreshing, their moreish cocktail collection is bursting with zingy flavour.

Supergood’s packaging designs reflect a simplicity that allows its flavours to do the talking. Home of big flavours and big personality, Supergood are a brand of E-Liquids not to be missed. Between their signature branding and flavours that pack a punch, Supergood is a UK brand of E-Liquids with a strong presence.

Who manufactures Supergood?

Supergood’s premium E-Liquids are manufactured in the UK by us here at Xyfil. Although we primarily work as a white label manufacturing company, we also offer OEM (Original Equipment Manufacturing) capabilities for brands with clear designs and aspirations. Supergood provide the foundations, the design and the ideas; we provide the materials and manpower to bring their creations to life.

We work very closely with our friends at Supergood to help them produce products tailored to their specifications. From flavour research & development, bulk manufacturing E-Liquids and handling compliance labelling, we are proud to work for this amazing brand.

OEM Manufacturing

You have already more than likely heard the term OEM (Original Equipment Manufacturing) before. Xyfil offers OEM as a method of liquid manufacture for E-Liquids, CBD and more.

The benefits of choosing OEM are that you, as a brand, can make more decisions and create a more bespoke product selection than that of white label manufactured products. This could be bespoke bottles, bespoke complex flavour profiles, personal choice of E-Liquid ratios and more.

Whereas White Label Manufacturing offers a quicker and cheaper solution for getting a brand onto shelves, OEM helps create unique products that stand out from the crowd.

Tailor your products to your exact preferences and specifications with Original Equipment Manufacturing services that cover R&D, flavour development, design, compliance, production and distribution. OEM allows you to decide on bespoke elements to create your products exactly the way you imagined them.

What Xyfil can do for you

As one of the leading UK E-Liquid, CBD and personal care manufacturers, we support brands worldwide as they develop. We provide end-to-end Original Equipment Manufacturing and white label manufacturing services, helping you develop your brand at every stage from flavour development to the design and production of your liquids. We offer TPD E-liquid compliance, regulatory compliance and E-Liquid analysis so that you can have confidence in the quality and safety of your products.

Whether you are looking to create the next big shortfill range or use our award-winning Nicotine Salts to take your brand to the next level, we can help.

Contact us now to see how we can help you take the vape market by storm.